So as you may know I started this tread because I was trying to solve the problem of carbon fouled plugs, especially on cylinders 1 and 4. Over the Labor Day weekend I have solved that problem, but I think it has come at the price of some performance. Before I explain what the "solution" was, I'll just say that my question now is needle height relative to throttle slide valve height.
It occurred to me, finally, that one of the changes from way back when I cleaned the carbs and carbon fouling got worse, was that the throttle valve was adjusted higher than before I removed the carbs for cleaning. When first removed, there was between 1 and 2 threads showing above the lock nut on the adjuster rod (reminder, this is a '75 750k). After cleaning and re-assembly, bench sync to allow just enough opening on the engine side of the slide to allow light to pass, left 5 to 6 threads on the rod above the lock nut; effectively raising the slide and the needle. Eventually, I raised the needle clip, lowering the needle in the needle jet. None of this provided any improvement with regard to fouled plugs.
So what I did over the weekend was adjusting the adjuster screw on the slide rid so that is was closer to the top of the rod, just 2 or 3 threads below. With no other adjustments, I suddenly found a lean, in fact very lean, condition. (also note I did a carb sync after these adjustments). Test ride showed performance "boggy" in the mid-range throttle position, indicative of I believe lean condition relative to needle and needle jet.
So I adjusted slide height again, this time allowing about 3 to 4 threads to show on the top of the rod. Re-did a carb sync. Performance improved to "reasonable" riding, plug condition much improved. However, I'd have to say the throttle response is notably slower and acceleration is slower as well.
Overall, the engine just doesn't seem as "smooth" as it should be, and clearly not like my 550k. (The comparisons are somewhat difficult because the 750 is much louder since the PO removed the very last part of the baffling system at the end of the silencers).
So, getting back to what I think is my question . . . the relationship between throttle valve slide height relative to needle position? One thing that baffles me is the illustration on the cb750 shop manual, supplement to 750K1-4, is the illustration on bottom of page 194. It shows a spec of 1.8 to 4.8 mm space between the top of the carb and lowest part of the adjuster mechanism on the rod. This clearance is supposed to be there with the throttle stop screw backed out to have no effect. This seems impossible since the throttle valve lifters with springs will pull the entire valve mechanism all the way down.
What am I missing about this spec and how do you know where the throttle valve height is supposed to be before fine tuning with vacuum gauges?
Sorry this seems complicated, BUT IT IS?