Author Topic: clunk in forks  (Read 1052 times)

0 Members and 1 Guest are viewing this topic.

Offline ben.cb500

  • Enthusiast
  • **
  • Posts: 143
clunk in forks
« on: August 29, 2010, 08:08:08 AM »
I have a clunk noise on the rebound in my front forks. I have ruled out the front caliper assembly as referenced by other posts.

Its a CB500 71. It sat forever, I drained the forks; unbolted the top caps and pulled the assembly out enough to refill them with ATF measured as per manual. Then pushed down on springs and retightened fork bolts.

The performance has improved, but I have noticed this noise since.

Any ideas?

Are there any good write ups on a complete teardown, would make a good winter project.

thx

Offline voxonda

  • Master
  • *****
  • Posts: 2,231
Re: clunk in forks
« Reply #1 on: August 29, 2010, 08:11:36 AM »
Did you put in the small rebound springs?
Better sorry for failing then for the lack of trying.

Offline ben.cb500

  • Enthusiast
  • **
  • Posts: 143
Re: clunk in forks
« Reply #2 on: August 29, 2010, 08:14:56 AM »
I did not dissassemble the forks, only pulled the springs and rod up enough to refill them. I only saw 1 contiguous spring....can you enlighten me on the small rebound spring? perhaps I have dislodged it in reassemby (which amounted to applying pressure to the top pushing all back in and tightening).

Thanks

Offline HondaMan

  • Someone took this pic of me before I became a
  • Really Old Timer ...
  • *******
  • Posts: 14,061
  • ...not my choice, I was nicknamed...
    • Getting 'em Back on the Road
Re: clunk in forks
« Reply #3 on: August 29, 2010, 08:59:13 AM »
3 things come to mind:
1. Put the bike on the centerstand, then rock it back so the forks are off the ground, then forward to compress them, several times. If there is rust and crud in a few of the damping holes, this will help dislodge it and flush it out so the lower end of the damper can fill up again.

2. If the oil amount was less than 7 ounces, add some more oil. Many manuals I have seen lately have the wrong oil amount. Add at least 1 ounce of oil to what you have: for example, after a full rebuild where the parts are dry, it takes about 1-2 ounces extra oil to fill things up properly again. Draining the forks via the little drain bolts doesn't really empty everything by itself: you have to remove one fork cap at a time, then pump the open one (and make a mess...), then repeat on the other side, to get it all. Then you have to refill the inner dampers, as described in #1 above, or they will 'clunk' on small bumps until they finally refill by themselves.

3. Make sure the steering head is tight: if the balls and races are still there (i.e., no one replaced them with tapered bearings instead) they may be worn and loose. You might just have happened to notice it now after other work...  ;)
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

Offline Bowswell

  • CB750K1,CB750 K4,CB350F,CB400t1,meanstreak
  • Enthusiast
  • **
  • Posts: 250
Re: clunk in forks
« Reply #4 on: August 29, 2010, 09:41:29 AM »
Check your brake bracket galiper...

Offline Alan F.

  • We remember the Night Rider, and we know who you are.
  • Really Old Timer ...
  • *******
  • Posts: 7,365
Re: clunk in forks
« Reply #5 on: August 29, 2010, 06:56:52 PM »
Winter project?  3 hours end to end including beer runs.