Author Topic: 67 CB77 305 shop pdf?  (Read 2376 times)

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Offline chrisnoel

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67 CB77 305 shop pdf?
« on: September 19, 2010, 07:08:41 PM »
Have a 67 CB77 305 that I'm trying to dismantle the top end.  I have a CD rom shop manual on order as my Honda twin Haynes manual is pretty vague.  The Haynes tells me to just find the cam chain master link and let er rip but I want to make sure I park the crank and cam in the right position before removing the cam.  Also the cam apears to be in segments but I don't see how to remove them.  Any one have this info on pdf or could just talk me through it?

So far I have the head stud nuts removed, cam cover off, and side cam covers removed.   

Thanks, Chris. 

Offline Bodi

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Re: 67 CB77 305 shop pdf?
« Reply #1 on: September 25, 2010, 09:13:42 PM »
From memory there are lines scribed in the side of the cam sprocket that are to line up with the top of the head, this should be at TDC on one piston (type I anyway).
The cam is in halves. The end covers (or something under them) hold the outer cam bearings in, ie the points cover on one end and a plain cover on the other end. The cam halves pull out the sides through the bearing OD holes.
The cam halves connect with a spline missing one tooth so they don't go together "wrong".
I would just find the chain master link, remove it and tie a string to each end, then lift the head off without turning the crank. I expect you'd hit a valve if turned but no reason to turn it if you want the head off. To just change a chain in place you link on the new one and pull it through while held to the sprocket. With the tappets out all the way it turns fairly easily.
With ball bearings I suppose the cam has to be in halves. Hiding the spark advancer in the middle is a bit of a trick! Make sure the points shaft is a snug fit in the cam; the ignition timing goes all unstable once it gets loose and starts wiggling around. I think there may be bronze bushings in the cam? Anyway I have a cam and advancer set that's worn this way and haven't had to try and fix it.

Offline fastbroshi

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Re: 67 CB77 305 shop pdf?
« Reply #2 on: September 26, 2010, 04:22:19 AM »
Chris, I think I have a very nice copy in .pdf on my brother's cpu.  I'll see if I can get it from him.
Just call me Timmaaaaay!!!

Offline chrisnoel

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Re: 67 CB77 305 shop pdf?
« Reply #3 on: September 26, 2010, 07:46:54 AM »
Got the CD in the mail and figured it out.  LTF on the crank indicates #1 cylinder is at TDC and the mark on the end of the crank is then supposed to be horizontal towards the rear. 

The cam has a lock ring in it but I decided not to dismantle it after all.  Just checked the cylinders and cleaned the pistons.  Bike only has 9K on the clock and the cylinders dont even have a ridge at the top. 

A mouse was nesting in the right air filter and I found a couple of stones in the right cylinder.  Good thing I didn't try to run the thing like that.