Posted what happened in my build thread during the carb setup. Long and short there was a major failure of the bolt securing the remote filter plate. Ended any thoughts of finishing the setup. However I do have some more info to pass on regarding jetting.
Current setup -
Engine > stock with 1st over Honda pistons / stock cam (currently) / Swarbrick 4/4's (no baffles) / filter kit
Carbs > '77' PD46A's / #38 slow jets (stock) / #115 mains / emulsion tube top hole drilled 1 size bigger / needles lifted 1 notch / stock float height
Most people would consider the current setup to be working OK. Good, steady idle / clean off idle / very slight 'blubbering' from over rich in the transition (1/8th to 1/4 throttle, needle position?) / clean and pulls strong in the top end. However, I'm not happy yet. So I will lower the needles a 1/2 notch using Suzuki shims. If it is still rich, they will go to the stock position. It should be noted that I purposely setup the carbs in a rich condition. There was also an issue with the ignition which was caused by a low battery, and possibly ignition wires. I've never been a fan of non solid core wires. So I may change out the Dyna wires for some high performance solid core wires (if the problem persists). Before the next test session the ignition will also be rechecked for points gap, and timing (with light again), also a check of the valve lash.
The PD's because of their lean burn pollution design create some unique issues. The main problem is the small air corrector. The PD's use a 130, while earlier carbs used a 150. This restricts the size of jets that can be used, and ultimately power. One solution is to drill the air correctors out to 150, then start again. If I was looking at doing a displacement increase, this is the route I would go.