Topic: How I made megaphone baffles

[stever]

Im using a custom 4-4 exhaust and wanted baffles. Because they are megaphones, straight baffles wouldn't do it.

What to do for caps? CB500 ends cut from an old exhaust I had around. Fit perfectly on megaphone ends.

Then I got some exhaust adapters and ground out the caps till they fit in. 1 3/4" X 2 1/4"

Then I had my buddy flare the ends of the same types of adapters till they were a smooth flare from 2 3/4" to 1 3/4"

I used 1/8" perforated steel on 3/8" centers and rolled it around some exaust pipe till it fit into the 1/4" ends on both caps and flare, then welded it all solid

Then I rolled some steel till it fit in the megaphone ends and stuck out 1/2" for the cap to fit over

Then I did it 3 more times. Ill use small SS screws to hold the caps onto the megaphones. I will wrap them in SS silencing material after hot coating.

[kmb69]

Pretty cool, Stever

[The_Crippler]

Strong work.

[zzpete]

  Pretty cool!!! How does it sound? 

[stever]

Dunno. Imagine it oughtta sound wild. Im starting disassembly next week. We will know in spring. Ill do vids of baffles in and out.

[Alan F.]

Good job, I can't wait to hear them!

[Ouch]

creative!!!!!! Can't wait to here how it sounds

[cafe550]

nice custom work there

[mk2jettavr6]

I have to admit, that looks GREAT!

[Hakan]

Hi! Can’t see your pictures. Would realy like to see them.

[Smowzer]

I second this..