Author Topic: cant slide front forks off  (Read 1194 times)

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Offline cooch

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cant slide front forks off
« on: November 21, 2010, 12:35:55 PM »
Ive got a 73 750 and my bike is on a jack, front tire/fender and other is off and manual says loosen bolts and slide forks gently off...  well they just wont slide off and im pulling as hard as i can. any advice?
1973 750

Offline MCRider

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Re: cant slide front forks off
« Reply #1 on: November 21, 2010, 01:02:23 PM »
This has been covered a few times here, but i for one don't mind repeating. The instructions apply to a like new bike. Unfortunately the fork tubes above the lower clamp, hidden behind the headlight ears, are not plated and in a few years, let alone 30+ years, they grow barnacles like the hull of a ship. Rust and corrosion, they will NEVER slide out like the instructions say. You will need to slide a lever, i use a tire iron, into the bottom clamp and lever it open while tapping down, and it may be a hard "tap" on the fork nuts. Twist the tubes, and shout and curse and they will come out.

Once out you can clean them so they won't be so hard going back in.

Don't forget to loosen the fork cap nut while it is still clamped in the bike, much easier now than later. Leave it snug, just break it loose.
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Offline 73nancy

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Re: cant slide front forks off
« Reply #2 on: November 21, 2010, 01:07:55 PM »
ok had the same issue. are you trying to just take the tubes out or the whole assembly. the bolts that are on the trees need to be loosened then what i did to mine is take a prybar and open up the split on all four. i tend to take the whole forks out as a unit by taking the top tree off the dust cover and then slide the forks out of the frame. then take the lower tree off the forks out of the bike.
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Offline MFHP

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Re: cant slide front forks off
« Reply #3 on: November 21, 2010, 01:18:10 PM »
well the tubes are sticking  to the lower triple tree probably with loads of corrosion inside of the Head light brackets.
WD40 would be my first advice and carefully bend open the gaps slightly on the lower triple with a big screw driver

Mike

Offline Retro Rocket

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Re: cant slide front forks off
« Reply #4 on: November 21, 2010, 02:35:29 PM »
You need a couple of small wedges to put into the clamps to spread them a little, some WD40 and a piece of wood and a hammer to hit the top fork nut with. They will come out easy with this method....

Mick
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline cooch

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Re: cant slide front forks off
« Reply #5 on: November 21, 2010, 04:48:03 PM »
Thanks guys Ill give it a try!
1973 750

Offline cooch

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Re: cant slide front forks off
« Reply #6 on: November 21, 2010, 06:59:57 PM »
worked!, but you knew that...haha
1973 750

Offline Retro Rocket

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Re: cant slide front forks off
« Reply #7 on: November 21, 2010, 07:01:12 PM »
Excellent..... ;)

Mick
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline Don R

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Re: cant slide front forks off
« Reply #8 on: November 21, 2010, 07:12:54 PM »
All the above and Gently. My 70 has hammer marks all over the nuts due to someones impatience.
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Offline Retro Rocket

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Re: cant slide front forks off
« Reply #9 on: November 21, 2010, 10:01:40 PM »
All the above and Gently. My 70 has hammer marks all over the nuts due to someones impatience.

Thats why i suggested the piece of wood.. ;)

Mick
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline bird

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Re: cant slide front forks off
« Reply #10 on: November 23, 2010, 12:13:50 AM »
Mystery solved. Always wondered why my fork caps looked used and abused.
Good idea though Mick.

My damn forks were so stuck I had to use multigrips to twist them loose.
And that won't happen again. Ugly after effect.