Author Topic: Olivia's Face lift. 78 CB550 build.  (Read 90321 times)

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Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #150 on: April 16, 2012, 02:22:16 PM »
I was looking at the pics you've posted and had a question...on reply #139 it looks like your brake pedal will interfere with the exhaust.  Is this a figment of my imagination or what? 

Hey man. At this point the brake will clear the exhaust. But i will have to top mount the brake arm on the hub. Running the linkage over the top of the swingarm and exhaust-instead under as it is stock.
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Offline MAX1MVS

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #151 on: April 16, 2012, 02:31:47 PM »
Oh cool.  Your project is a great inspiration man.  Some of the same idea's I want to do to my 550 but others I'd not thought of...I'll be watching this build for sure!

Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #152 on: April 16, 2012, 02:44:47 PM »
Oh cool.  Your project is a great inspiration man.  Some of the same idea's I want to do to my 550 but others I'd not thought of...I'll be watching this build for sure!

Thanks man. Let me know if i can help in any way. This build has been alot of trial and error. Have not seen any other CB550 builds trying to stuff 180 rear tires.. Or CBR600RR forks, most go for GSXR forks... So i'm kinda going at blind. Learning as i go.
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Offline MAX1MVS

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #153 on: July 12, 2012, 08:25:55 AM »
Any new updates on this build?  Inquiring minds want to know!

Offline Tews19

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #154 on: July 12, 2012, 08:44:49 AM »
I was thinking the samething!
1969 Honda CB750... Basket case
1970 Honda CB750 survivor.

Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #155 on: July 12, 2012, 09:02:52 AM »
Thanks for the interest guys.
Saddly, not much to update. Been busy working on a few other projects for friends.

The wiring and ignition is done on the 550 now. Rear off set sprocket carrier is done and bolted up. However the gent that was going to fab up the front off set sprocket is to busy to do it.

I wasn't %100 sold on the tail light I had used. Found a fellow that makes up some trick looking little LED brake/signal lights. They are in the works now. Hope to have them soon and on the bike.

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Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #156 on: July 12, 2012, 09:08:30 AM »
Next time on a computer. I'll upload some new photos.
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Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #157 on: July 25, 2012, 07:17:40 AM »
couple pic's.
bike is not done. to busy with other stuff. hopefully in the next month or so, depending on other things falling into place.
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Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #158 on: July 25, 2012, 07:19:51 AM »
entered a Garage/project photo contest on Bike Exif facebook fan page. And won with this photo.
They sent me the Modern Motorcycle Mechanics Book. Was pretty honored. :)
« Last Edit: July 25, 2012, 07:40:27 AM by RustyOlive »
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Offline Tews19

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #159 on: July 25, 2012, 07:32:42 AM »
entered a Grarage/project photo contest on Bike Exif facebook fan page. And won with this photo.
They sent me the Modern Motorcycle Mechanics Book. Was pretty honored. :)

OH MAN OH MAN. Looks real mean....


Front end is sick. Been watching this since I found out you were on the site. Would you be able to mock up another hub for your set up? Or your guy who did?

PM me please if possible!
1969 Honda CB750... Basket case
1970 Honda CB750 survivor.

Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #160 on: July 25, 2012, 07:44:52 AM »
Thank you Tews19.
The hub is stock. Nothing changed. Had the machinist make a new axle with spacers to center the wheel in the forks. and disc adaptor plates were made to the thickness needed to center the discs in the calipers.
I could send you his contact info. But I'm sure a machinist in your area could do the job as well. And save you the shipping $$ from Canada. Hahahaha.
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Offline Tews19

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #161 on: July 25, 2012, 08:15:02 AM »
AHH thats what I meant. Sorry, if you could ask if he is willing to share his information on how he did I would greatly appreciate. How does she feel as she sits now? Tires look huge on it. What size you bump up to?
1969 Honda CB750... Basket case
1970 Honda CB750 survivor.

Offline Gurp

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #162 on: July 25, 2012, 08:47:43 AM »
Looks great!!
slow Progress 74 cb550.

Poor boy chop 73 CB500 chop

Future project 77 Cb750 Amen Savior

Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #163 on: July 25, 2012, 09:54:37 AM »
Tews19:

Not much to tell.. as you might see from the photos.
Ryan (machinist) made a axle to fit the I.D. of the stock CB550 wheel bearings. larger at one end to fit the I.D. of the fork leg.
The other side. He made a collor to fit the I.D. of that fork leg and the O.D. of the new axle. Drilled and threaded the end to snug up the assembly much like how the stock CBR axle did.

He made spacers to fit the O.D. of the axle to center the wheel in the forks. All trial and fit till it was %100 center in the forks.
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Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #164 on: July 25, 2012, 10:01:00 AM »
once the wheel was center. Calipers were bolted onto the forks. We were able to measure the distance from the hub to where the discs had to sit to be center in the calipers. thats the thickness of the adaptor plates. machined a lip for the discs to sit snug in place and %100 true. drilled the 6 holes for the discs and 6 holes for the long studs to go all the way through the hub (like how the stock disc/hub assembly goes together)
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Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #165 on: July 25, 2012, 10:04:52 AM »
Tews19;

the front wheel size is still the stock 19". I'm not sold on whether or not I want to change that. If I do, I might go with a wider rim/tire but try to keep it 19" dia. I like that look.

the rear is a 18x5.50" rim. 180/55/18 Metzeller Marathon tire.

So far, I'm loving how its sitting now. feels pretty agressive and comfortable.
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Offline Tews19

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #166 on: July 25, 2012, 10:08:05 AM »
OMG! DROOL.... I forget, the triple was direct bolt on minus mix matching bearings?

WHat is the front end again.. Hate to keep asking, I am sure I can look through the thread.
1969 Honda CB750... Basket case
1970 Honda CB750 survivor.

Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #167 on: July 25, 2012, 10:18:07 AM »
OMG! DROOL.... I forget, the triple was direct bolt on minus mix matching bearings?

WHat is the front end again.. Hate to keep asking, I am sure I can look through the thread.

Hahaha. No worries man.

I should back track some. I once wrote that it was a direct swap. Bearings and all. But after closer inspection. The 550 bearings were not riding the cups right.
I got the bearing kit from AllsBallsracing and I can truly say. WOW! What a difference! Feels like melted butter on your finger tips. Lol worth the extra few bux!

This front end came off a 2006 CBR600RR. Luckily they were straight and clean. P.O. Was a dumb kid that blew the engine. The rest of the bike was mint! I lucked out and got the forks. Lol
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Offline MAX1MVS

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #168 on: July 26, 2012, 07:45:37 AM »
Dude, that is a killer looking CB!  That rear just makes her mean...definitely a top notch ride!  Keep it up and definitely keep us in the loop on how she ends up.  A source of inspirations man!

Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #169 on: July 26, 2012, 08:10:21 AM »
Dude, that is a killer looking CB!  That rear just makes her mean...definitely a top notch ride!  Keep it up and definitely keep us in the loop on how she ends up.  A source of inspirations man!

Wicked! Thanks man! Glad you like. :-)
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Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #170 on: July 27, 2012, 06:06:13 AM »
Just some stuff to update.
this is the 18mm offset ring I had machined for the rear. now the chain clears the 180 tire with 4mm clearance and 3.5mm from inside bike frame and chain. close but clears all.

next is to find a front off set sprocket for cb550. anyone know where I can find 18t off set front sprockets for cb550's?
Other than CycleX! they don't have any in stock and don't reply to emails lately it seems..
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Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #171 on: July 27, 2012, 06:07:36 AM »
I shaved a little off the top.
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Offline Tews19

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #172 on: July 27, 2012, 06:17:50 AM »
Rusty, have you been doing all this yourself besides the machining? I thought you worked in the electronic arts, not the mechanically inclined with mad skills field.
1969 Honda CB750... Basket case
1970 Honda CB750 survivor.

Offline RustyOlive

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #173 on: July 27, 2012, 06:36:21 AM »
Rusty, have you been doing all this yourself besides the machining? I thought you worked in the electronic arts, not the mechanically inclined with mad skills field.

Hahaha. Yes. Besides the machining. I have done eveything myself.
Been working TV/Film industry for 14yrs. But before that I had a VW Restoration shop. I learned all my tooling skills from helping my dad build hot rods and race cars when I was a weee monkey. Lol
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Offline Tews19

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Re: Olivia's Face lift. 78 CB550 build.
« Reply #174 on: July 27, 2012, 07:52:32 AM »
Rusty, have you been doing all this yourself besides the machining? I thought you worked in the electronic arts, not the mechanically inclined with mad skills field.

Hahaha. Yes. Besides the machining. I have done eveything myself.
Been working TV/Film industry for 14yrs. But before that I had a VW Restoration shop. I learned all my tooling skills from helping my dad build hot rods and race cars when I was a weee monkey. Lol

Damn you had a shop prior to 14 yrs in your current field? Thought you were like 20 with a burly beard. Keep updates coming. WE may need to speed up the process! I expect another high quality video of a ride as well.
1969 Honda CB750... Basket case
1970 Honda CB750 survivor.