Author Topic: '75 CB550K - "Le Mans Special" - muffler fell off at 80mph  (Read 30809 times)

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Offline bill440cars

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #150 on: July 12, 2011, 09:04:35 PM »


  My pleasure, it's been a real eye opener, to see what you all are up to now days. I've missed alot, in the last bit.
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Offline Syscrush

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #151 on: July 13, 2011, 05:59:41 AM »
And I believe member joeyputt's street-legal 550 is coming in at around 320lbs, but don't quote me on that.

Edit: spoke too soon.  He's coming in at under 300, and expects to stay there.
Let's constrain the discussion to running bikes. :)
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FWIW, I'm not a shill for Race Tech - I've just got a thing for good suspension and the RTCE's are the most cost-effective mod for these old damping rod front ends.

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #152 on: July 13, 2011, 09:17:43 PM »
He's had a bit of a personal setback lately.  All the parts together though...they still weigh in at quite a bit less.  Running or not, it is what it is.  And making it run won't add any weight.   :)

Either way, I don't much care for the weight debate.  Squeezing a little more perceived acceleration from a <50 hp bike...well yeah, if I was after speed, I'd go for a modern bike...

Don't mind me; I guess I'm just grumpy.  :)

Offline Syscrush

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #153 on: July 14, 2011, 05:49:23 AM »
All the parts together though...they still weigh in at quite a bit less.  Running or not, it is what it is.  And making it run won't add any weight.   :)
I hope you're right and I hope he's able to get that thing running.  It's a cool bike.

Quote
Either way, I don't much care for the weight debate.  Squeezing a little more perceived acceleration from a <50 hp bike...well yeah, if I was after speed, I'd go for a modern bike...
I'm with ya 100% on that, although I've never been on a bike and wished it was heavier. :)  And the weight you've cut from your bike is an impressive accomplishment!

Quote
Don't mind me; I guess I'm just grumpy.  :)
GET OFF MY LAWN! ;D
Life is precious: wear your f'n helmet!
There's nothing more expensive than a free bike...
FWIW, I'm not a shill for Race Tech - I've just got a thing for good suspension and the RTCE's are the most cost-effective mod for these old damping rod front ends.

Offline dagersh

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #154 on: July 14, 2011, 09:55:49 AM »
Ringo,

I am just awed by your work.  Congratulations!

Gersh
1962 CA95
1966 Black Bomber
1966 CA77 Dream
1967 Superhawk
1970 CB750K0
1972 CL350
1972 CB450/500 Custom
1972 CB500K1
1975 CB550F
1976 CB400F
1975 CB750 Future Restoration
1976 CB750K6
1976 CB750F
1976 GL1000


1968 Suzuki T500 Cobra
1990 BMW K1
2001 'Busa
2003 RC 51
Bunch of Guzzi's

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Offline greenjeans

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #155 on: July 14, 2011, 01:37:24 PM »
Dang Ringo,

That turned out f'in great !     Every since I was a little kid I loved the baby blue and orange of the mighty Gulf GT40.

Well done.
Yep, I'm the kid that figured out how to put things back together...eventually.

Offline shinneh

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #156 on: July 17, 2011, 05:42:35 AM »
Awesome work through and through.

I hafta ask, where did you learn to mold the tank and seat? Reading through your build I believe I should be able to do one of my own. Is there anywhere I could read a little tutorial?
Our greatest glory is not in never falling, but in getting up every time we do.
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Ringo

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #157 on: July 17, 2011, 01:29:32 PM »
Trial and error mostly.  I have some sculptural experience in my past, so that helped.  But it's just learning how your materials behave and how you can make them do what you want.  Best thing to do is get some glass and resin, do some googling, and play around.

Offline shinneh

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #158 on: July 18, 2011, 04:50:43 AM »
Thank-ya for the answer, I'm off to try my hand at this~
Our greatest glory is not in never falling, but in getting up every time we do.
-Confucius

Offline shinneh

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #159 on: July 20, 2011, 05:20:58 PM »
Ok, one more question. Upon studying the tank creation closer I'm a little confused on something which can be resolved with maybe one word. Does the final product (the gas tank) use that metal form that came from the old tank? Or did you cut the bottom off the old tank, use it as a mold, and then build an entire fiberlgass tank.

I was thinking it was quite ingenious to use the old tank's bottom, but then your pictures suggested that you used it as a mold...even more ingenious-ier
Our greatest glory is not in never falling, but in getting up every time we do.
-Confucius

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #160 on: July 29, 2011, 08:42:20 PM »
Hey, sorry for taking a while to respond.  Work's been crazy busy.

I actually did incorporate the old bottom of the tank into the new one.  It was the quickest and easiest way to retain all the stock mounting points and petcock bung.

Offline shinneh

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #161 on: August 02, 2011, 07:41:44 AM »
No worries on the response time. I thought it looked like you kept the bottom of the stock tank. That's surprising how much weight you've lost with a half steel/glass tank.

Thanks alot for the answers, gonna help me alot.
Our greatest glory is not in never falling, but in getting up every time we do.
-Confucius

Ringo

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Re: '75 CB550K - "Le Mans Special" - 90lbs lost on the diet
« Reply #162 on: October 10, 2011, 09:49:40 AM »
First hiccup so far: the aluminum muffler mount.  Because brilliant me thought aluminum would be fine for the most vibration-prone place on the bike.  ::)  Ended up losing the muffler at 80mph.  No worries though, got another one, and remaking the mount from stainless. 

Guess that's what I get for trying to shave weight everywhere...lesson learned.

Offline Syscrush

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Re: '75 CB550K - "Le Mans Special" - silencer took a fall at 80mph
« Reply #163 on: October 10, 2011, 01:00:22 PM »
Guess that's what I get for trying to shave weight everywhere...lesson learned.
Sounds like a job for titanium! ;)
Life is precious: wear your f'n helmet!
There's nothing more expensive than a free bike...
FWIW, I'm not a shill for Race Tech - I've just got a thing for good suspension and the RTCE's are the most cost-effective mod for these old damping rod front ends.

Offline bwaller

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Re: '75 CB550K - "Le Mans Special" - silencer took a fall at 80mph
« Reply #164 on: October 10, 2011, 01:21:45 PM »
Ringo, same-same for mine. Made a tidy little piece out of SS and cost me a few grams....one less beers worth.  ::)

Offline catsoup

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Re: '75 CB550K - "Le Mans Special" - silencer took a fall at 80mph
« Reply #165 on: October 10, 2011, 04:38:02 PM »
Reading the title, I thought the whole bike took a fall, glad to hear it was just the muffler - would hate to see this bike hit the ground.

definitely one of my favorite builds.
78 cb750f

Offline SF

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Re: '75 CB550K - "Le Mans Special" - silencer took a fall at 80mph
« Reply #166 on: October 11, 2011, 01:48:32 PM »
glad to hear it was just the silencer! super bike!
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Offline Emokid

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Re: '75 CB550K - "Le Mans Special" - silencer took a fall at 80mph
« Reply #167 on: October 11, 2011, 10:32:11 PM »
Fantastic build , congratulations on a wery cool looking bike  :)
Can i ask you a question  on the fiberglass tank and seat?
Im just starting to glue together styrofoam blocks for my build , and i think i will adopt your idea of keeping the lower half of the tank (maybe  :) )
It looks like you used strips of fiberglasscloth , is that right ? And how much cloth and resin did you need for the build ?
Thanks , and again , one of the most original builds i have seen so far , and offcourse i mean that in a good way  ;D
« Last Edit: October 12, 2011, 08:08:38 AM by Emokid »
-76 550f ,transforming into the 798 "Nazgul" cafe
http://forums.sohc4.net/index.php?topic=97563.0

Offline Ricky_Racer

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Re: '75 CB550K - "Le Mans Special" - silencer took a fall at 80mph
« Reply #168 on: October 12, 2011, 10:19:11 PM »

Hi, Ringo. Impressive build! Would you share what kind of carving foam you used? It looks almost like a floral foam. Or is it something more exotic? Thanks. RR

I was put on Earth to accomplish a certain number of things. Now I'm so far behind, I'll never die!

Offline voxonda

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Re: '75 CB550K - "Le Mans Special" - silencer took a fall at 80mph
« Reply #169 on: October 13, 2011, 01:43:28 AM »
Well done, very nice looking bike!

Rob
Better sorry for failing then for the lack of trying.

Ringo

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Re: '75 CB550K - "Le Mans Special" - silencer took a fall at 80mph
« Reply #170 on: October 13, 2011, 02:46:05 PM »
Sounds like a job for titanium! ;)

I like your thinking...

Ringo

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Re: '75 CB550K - "Le Mans Special" - muffler fell off at 80mph
« Reply #171 on: October 13, 2011, 02:51:12 PM »
Emokid, I used strips, yes.  The amount of resin you'll need will vary.  For all the glasswork on the bike, I went through about a gallon.  But I also wasted a lot too...

I would buy more than you think you'll need, because running out mid way through is heartbreaking...especially when you're on a roll.

Ringo

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Re: '75 CB550K - "Le Mans Special" - muffler fell off at 80mph
« Reply #172 on: October 13, 2011, 02:52:47 PM »
RR, floral foam it is.  It's very easy to work with, and sands really nicely.

Offline nvr2old

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Re: '75 CB550K - "Le Mans Special" - muffler fell off at 80mph
« Reply #173 on: October 13, 2011, 03:45:28 PM »
I've seen your bike featured on BIKEEXIF's site, and how nicely it was received.  Thoroughly enjoyed the body work process..it's a ton of work, I know, I do it for a living.  Just wanted to say what an incredibly cool 550 it is.  Which magazine is it featured in?   I have a '76 550F model that I've had good luck with, too.  Great little bikes.
'76 CB550F-'72 XL250-'82 MB5-'82 CX500 Turbo-'77 naked Goldwing-'75 CB400F cafe'-'79 Suzuki GS1000S..hey, it's a Wes Cooley..

Offline Ricky_Racer

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Re: '75 CB550K - "Le Mans Special" - muffler fell off at 80mph
« Reply #174 on: October 14, 2011, 01:30:18 AM »
RR, floral foam it is.  It's very easy to work with, and sands really nicely.

Thanks, Ringo.  I've been looking at various carving foams.  Some of the pro foams get pretty pricey.

Did you use a template to maintain left/right symmetry, or just do the look and touch thing?  Thanks again.  RR



I was put on Earth to accomplish a certain number of things. Now I'm so far behind, I'll never die!