Thanks. I didnt think they were immediately compatible, but I wasnt sure if I had missed something.
OK since I have your attention and if you'd be so kind....
Ive seen alot of people talking about sending you thier swing arm for bushing replacement. What do you do besides pulling the old bushings out and replacing them with oilite bushings?
I bought bronze bushings for my CB650 from cbxperformance.com and new shock bushings from bike bandit. A little saw action, a nice rubber mallet and a homeade bearing insertion tool, a new grease nipple and I reinstalled it torquing the nut on the pivot bolt to the spec in my Clymer. I have a shop manual coming in the mail and I will double check the spec from the Clymer.
What else could I have done?
Thanks.
Maybe a new collar, too? Those wear pretty badly on the post-1975 bikes. If they wore more than 0.0020" at any point, they will also wear out the new bushings quickly if they also don't start out with built-in looseness. The hardening is only about 0.0020" deep on the post-1976 bikes' collars (these are the ones with the single grease groove in the center of the bearing areas). The earlier ones were hard to about 0.0040" deep.
Most of these arms have become flared toward their outer ends because of the OEM phenolic bushings. These were not real strong, so the steel has stretched out on most (more than 75%, easily) of the arms I see, just from cornering loads. I suppose this might be the reason Honda has made steel bushings as replacement parts, but these destroy the collar so quickly as to be terrible parts: even Machinery's Handbook tells you to NEVER use steel-on-steel as a bearing, since it cannot be effectively lubed.
I make tight fits in my rebuilds. The clearances in these collar-bushings should be 0.0008" to 0.0012", and I often go even tighter if the arm is more distorted, after honing the holes to square dimensions. The Oilite won't seize, and the bronze will simply wear first at the tightest site until the whole bore matches up, typically in 100 miles or less. After that, almost no further wear occurs until the grease dissipates, so regreasing is still required.
I keep hoping that the aftermarket bronze bushing builders would get smarter (like the old-timers did in the 1980s) about their offerings. There are some out there that simply don't fit, period. That's what got me started in this thing...