Author Topic: NGK spark plug wires/caps/plugs  (Read 3818 times)

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Offline mitch500

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NGK spark plug wires/caps/plugs
« on: May 02, 2011, 08:16:36 PM »
1978 CB550

so my spark plug  wire caps are starting to deteriorate and im thinking i should replace them...   i have been looking around online for some replacements.. currently i have the stock 7mm wires which i think are original.

everyone is saying to buy DE8A plugs... but i  don't think that will work because don't you have to have the wires/plug caps with the resistor in them in order for those to work properly.

my current spark plugs are NGK DPR8EA which means the plug has the resistor built into them and the wire/plug caps don't...

so when i buy new wires should i buy the wire/caps with the resistor in them, then buy the DE8A non resistors?

any advice on this would be great thanks...




« Last Edit: May 02, 2011, 08:25:58 PM by mitch500 »

Offline cookindaddy

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Re: NGK spark plug wires/caps/plugs
« Reply #1 on: May 02, 2011, 11:07:19 PM »
mitch500- you should take off one or more of your existing plug caps and measure them with an ohmmeter. You can get them off by unscrewing them from the end of the wire. You should measure about 5 thousand ohms (5K ohms). This was the norm for Canadian sohc4s, to have resistor caps. Then the Honda recommended DE8A plugs would be the correct choice.

If someone has replaced the original caps with non-resistor caps (thinking somehow that they would have a better spark) then you would see a resistance of only a few ohms. Perhaps this is why you have the NPR8EA plugs installed.

Resistors in the plug leads, the caps or the plugs (or all three) where starting to become common in the 70s as manufacturers realized that adding a bit of resistance in the spark secondary circuit would reduce interference with AM radio without affecting spark strength. This is less of an issue for us now. Having resistance in more than one of these was not uncommon. The way our bikes were built, the HV wire which in molded into the ignition coil is solid (non-resistance), the cap is resistor and the plug is non-resistor. You will not be replacing the wire without some difficulty, just the cap.

While you have the cap off the wire, you can also check the condition of the end of the wire. After forty years, the wire insulation tends to split and the wire itself may be somewhat frayed. Whether you get new caps or not, you can often improve the connection from wire to the cap by carefully cutting off only about 1/4" of the wire thus giving a new "end" for the plug cap to thread into.

Good luck.
« Last Edit: May 02, 2011, 11:11:25 PM by cookindaddy »
George with a black 78 CB750K (in Lion's Head, Ontario, Canada)

Offline Bodi

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Re: NGK spark plug wires/caps/plugs
« Reply #2 on: May 03, 2011, 04:30:32 AM »
If you can find non-resistor caps then using resistor plugs is fine. This gives you a bit more flexibility in plug choice, the iridium plugs I can find are all resistor types for example.
There's no real difference between having the resistor in the plug or cap. I suggest metal core wires though.
You should have a resistance in there though in my opinion. I've found that a resistorless setup runs poorly at high rpm and fouls the plugs. Others here have different experience though, so whatever wiggles your wagger is fine.

Offline Duanob

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Re: NGK spark plug wires/caps/plugs
« Reply #3 on: May 03, 2011, 08:13:19 AM »
I think the resistor plug is only important if you're listening to a radio. It keeps the interference to a minimum. Other than that it has no effect on the way your bike runs.
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