Author Topic: Repairing Side Covers  (Read 2258 times)

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fourplay

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Repairing Side Covers
« on: April 30, 2006, 10:23:26 PM »
Hey Folks.

One of my side covers are cracked. What is the best way to repair it ?

Thanks

Offline STLrocker

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Re: Repairing Side Covers
« Reply #1 on: April 30, 2006, 11:14:35 PM »
use fiberglass. all you need to do is sand the back of the cover roughly. then cut a few layers of fiberglass matting to cover the crack from the back. mix the resin and hardener. then dip the matting in it and smooth it onto the repair area. do a few layers for strength. smooth all of the air bubbles from between the layers. its good to cover a large area, or even the entire cover to add strength and maybe prevent more cracking.

fourplay

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Re: Repairing Side Covers
« Reply #2 on: April 30, 2006, 11:32:31 PM »
STL,

You have a good point.

I'm pretty good with Super Glue. I know how to get it into the crack without getting it on the outside. Of course having some acetone handy helps. But I really didn't feel good about how the cover would hold up afterward.

As you already know, they are kinda flimsy. Their 39 plus years don't help either. The battery side cover is almost perfect. The nice thing about these is some cool person sent them to me for free from a chopper web site.

By the way. I have a second CB750 that I am trying to figure out what I am going to do with. Mind sending a photo of your chop to n5hny@midsouth.rr.com ?

Thanks
Vance

Offline TwoTired

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Re: Repairing Side Covers
« Reply #3 on: May 01, 2006, 12:33:56 AM »
As you already know, they are kinda flimsy.

You mean compared to ones made from stainless? Sure.

They are plenty strong for the job though. Unless the grommets that hold them in are hard from aging 39 years.  New grommets not only make them easy to install and remove, they hold the covers on better, too.  The hold down pins have to spread the rubber grommets during installation and removal.  If they don't yeild easily, a lot of pressure on the plastic is need by the muscleman removing them.  That's when they break.
 Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
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fourplay

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Re: Repairing Side Covers
« Reply #4 on: May 01, 2006, 01:07:56 AM »
39 years ? I think I meant 29 years. Anyway.

They make these things in stainless steel ? I would like to see some of those.

I have a missing gromet or two. Have to look into that. Might as well replace them all.

Offline TwoTired

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Re: Repairing Side Covers
« Reply #5 on: May 01, 2006, 10:20:47 AM »
They make these things in stainless steel ? I would like to see some of those.

Me too.   If you have enough money to pay, you can get them made from anything.
But, I don't think I'd like the bill for them to be made for me. ;D

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

KilgoreTrout

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Re: Repairing Side Covers
« Reply #6 on: May 02, 2006, 08:58:17 AM »
If there are any Surfers here. You may have some of this stuff laying around.



Works really easy. No mixing resin just put in on the broken or cracked area. And set in in the sun. It hardens in a few minutes. I havent' tried it quite yet but I see no reason why it won't work.

Offline Chris Liston

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Re: Repairing Side Covers
« Reply #7 on: May 02, 2006, 10:41:51 AM »
that stuff works great. Used it many times for quick beach fixes :)  Didn't even think of using something like that
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Bibi

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Re: Repairing Side Covers
« Reply #8 on: May 05, 2006, 07:33:54 PM »
JB Weld on the back and bondo it on the front - sand and paint!  Left side covers are EXTREMELY rare on the '77F2


Shawn
'77 750F2

Offline maksuttt

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Re: Repairing Side Covers
« Reply #9 on: May 06, 2006, 05:58:00 AM »
One more option: use a soldering iron and staples. Melt plastic in crack, melt several staples in cover body next, then use a filler, to make it as it was...
Couple pictures can help... Take a look in my gallery: http://www.sohc4.us/gallery/v/members/personal/maksuttt/side+cover/?g2_navId=x4870490b
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Zane

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Re: Repairing Side Covers
« Reply #10 on: May 06, 2006, 11:06:31 AM »
.... use a soldering iron and staples ....


I like the idea of reinforcing with metal.  My 400F side covers both have rather weak attachment slots.  I melted in a 2 inch length of stiff (suspended ceiling) wire to make that part stronger.

I'm a little inhibited by the fiberglass process (goodness knows why).  I expect it's probably a pretty good way to go, however.

I like JB Weld too, and I first used it to cover the wire I inserted into the attachment slots.

But now I use this stuff for most of my repairs.

http://www.tapplastics.com/shop/product.php?pid=108

It's called "MarineFIX" and I think it's made by the same people who make all those "goop" products.  JB Weld is kinda hard, and hard to finish.  It's also not cheap - depending on the amount you need, of course.  I like the marine fix stuff because it seems to cure to about the same density as the plastic parts on my motorbike.  (At least on the two parts where I seem to need it most - the side covers and the headlight bucket.)  It's cheaper (by volume) than JB Weld.

When I first used it I wasn't too ahppy with the result though.  That was becasue I used it like a filler, and just cleaned up the "wound" with sandpaper, and used it like poly filla.  It was okay, but not as good as I thought it should be.  So I started fixing cracks by actually cutting the wounds bigger a bit.  So a normal crack, in which the pklastic still butted up together - I cut out about a mm or so along the length of it, and then filled in the hole with the epoxy.  It works really well, and I think those areas where I did that are now stronger than they were before the damage. 

I also like it because, like I said, it's roughly the same as the plastic - maybe a little more dense, buit not much.  It's almost the same colour too, which helps (albeit minimally) with the painting process.  It dries very quickly, whcih is nice, and it's reasonably priced.

How ever you tackle your repair, good luck to you......

Cheers