Author Topic: Airbox "boots" substitute? (and an intro)  (Read 1466 times)

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Indiana John

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Airbox "boots" substitute? (and an intro)
« on: May 07, 2006, 02:14:37 PM »
New member here, but not new to old Hondas. Been messing around with these bikes for about thirty years now. Current project bike(at least the one that's "on-topic" here) is a 76 CB550Four. I was actually looking for an old 450/500 Twin to build into a 70's vintage chopper project, when I ran across this old 550. At first the plan was to chop it, but the bike is almost totally original (with the exception of a mile-high sissy-bar), and only shows 19k. Of course the chrome is nasty, and the aluminum is all corroded, but it still has the original pipes in very good condition yet, and the original seat with one very small split, as well as the sidecovers (even the keyswitch is in the original location)! It still has the original toolkit too. So I decided that even tho I know it really isn't worth all the much as a "collectable", I'd like to keep it all as original as possible, just because original 30 year old bikes aren't exactly common these days. Getting her running was a simple job of a soak and rebuild for the carbs, a points cleaning,  adjusting the valves, and a battery.  Front caliper rebuild and she's actually rideable! The problem is that in the process of removing the carb, the rubber boots between them and the airbox plenum pretty much fell apart. I've been searching for replacements to no avail, and these are not available seperately (according to the online parts fiches they only come with the plenum at a cost of well over $100!). So I'm wondering what other folks have done about this, as I'm sure I'm not the first to face this problem. Has anybody come up with a reasonable substitute? I know I can go with pod-type filters, but I'm not crazy about the way they cause turbulance to the incoming airflow into the carbs, and as I said before I'm trying to keep the bike as stock as I can.
Thanks for any assistance!
John

Offline turtle

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Re: Airbox "boots" substitute? (and an intro)
« Reply #1 on: May 07, 2006, 02:36:46 PM »
Try these people. I have had excellent service from them.
http://www.davidsilverspares.co.uk/cgi-bin/dss2-cgi/ProdSel.pl 
1972 CB350 Four
1977 CB750 K7
1979 Suzuki GT250 X7
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1980 CX500 Shadow
1981 CB900 Bol D'or
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Offline mgilvary

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Re: Airbox "boots" substitute? (and an intro)
« Reply #2 on: May 08, 2006, 07:43:20 AM »
Indiana, I had the same thing happen when I got my 550. My solution was to tear out the airbox altogether and install pod filters.

One possibility for finding replacements is to keep an eye out on eBay. I've seen people selling the airbox assembly. They don't usually go for much money. If you see one that has intact boots on it, put in a bid.

Offline Tim.

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Re: Airbox "boots" substitute? (and an intro)
« Reply #3 on: May 08, 2006, 08:14:16 AM »
I've got a complete airbox assembly, including the rubber boots.  It may be off a 500, but it sure looks like my 550's.  Where abouts are you located?  If you're interested in buying, let me know and we can work out a deal.
Roule comme dans les années 70...   Roll as in the Seventies...

Indiana John

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Re: Airbox "boots" substitute? (and an intro)
« Reply #4 on: May 08, 2006, 11:50:59 PM »
Sure, I'd be interested in it. I'm in northern Indiana.

John

Indiana John

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Re: Airbox "boots" substitute? (and an intro)
« Reply #5 on: May 13, 2006, 01:07:41 PM »
(bump) Just wanting to make sure titntin didn't forget about me..................

Offline SteveD CB500F

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Re: Airbox "boots" substitute? (and an intro)
« Reply #6 on: May 13, 2006, 01:19:46 PM »
PM him.

It's probably still too cold in Toronto...
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Offline Tim.

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Re: Airbox "boots" substitute? (and an intro)
« Reply #7 on: May 13, 2006, 01:38:46 PM »
Yep - too cold - joints frozen stiff, and my elbows are stiff too  ;D

Sorry - didn't mean to lapse like that.  I think the airbox I have is from a 500, but it may fit a 550 - it sure looks like my 550's airbox.

Anyhow - $30 shipped and it's yours.  It's the full airbox, including the tool tray that sits on top of the aircleaner area.  That part is definitely different than the 550 - no allowance for the crankcase breather tube or associated filter.  But the front part with the rubber boots, which are all in nice shape, looks identical near as I can tell.

I'll get a picture of the set up in a bit.
Roule comme dans les années 70...   Roll as in the Seventies...