Regardless of what, this is the biggest flaw in the design. One tensioner for two chains. Chains will never ever stretch at the same rate, so the tensioner can only follow the one that is the tightest.
I always assumed that the adjuster would wear a little to accommodate the difference in chain wear. lol!
For whatever its worth, I also first started installing an aluminum spacer for my primary chain tensioner around 10 years ago. I just used some generic 3mm thick plate, trimmed to a correct fit. It just seemed like the right thing to do, and I also have never had a problem with mine. It quieted those chains, which seemed like a big improvement.
I also have noticed a wide discrepancy in the slack and play between the left and right sides of my primary clutch gears. Some are tight as can be, and many are soft or sloppy. It should be remembered that those are perhaps wearing differently side-to-side, which also can provide an illusion of uneven chain wear.
For the record, I received my HD primary chains from CCC. They arrived fast and packaged well. I am pleased with them, and just holding them in my hand makes me excited to get this motor buttoned up. I can't wait for the last few expensive bits to arrive in the mail.
I have every intention to shim the primary tensioner in this motor with these chains.
-Fang