The engine will need to come out, and depending on how high up the rust is in the rear frame tubes, possibly the swingarm, but angle grinders with the new super thin cut off wheels are wonderful devices and make frame cuts simple and clean. Cheers, Terry.
I may have found a donor frame locally, so this is my plan Terry. I will for sure need to get the motor out and most likely the swing arm. New bronze bushings came with the deal, so it was coming out anyway. I'll do all of Hondaman's tricks while I'm in there. Thanks for all the words of encouragement.
Wise decision on the pipes. Many of the 400 fours rusted in the same spot-they usually fall over and damage the bike when it rusts all the way through. Spotting in another frame section would be the best bet, a good welder should be able to do that so one would never know it was repaired...Larry
Thanks Larry. It did keep me up last knight. By the way, this bike came from Montgomeryville Cycle in 75, back when they actually were in Montgomeryville. The keys came on the original ring from MCC.
I got to admit, those rust holes scare me, but then again so does my wife from time to time.
Yes, and mine is going to scare/beat the shizzle out of me if she ever finds out that the pipes weren't part of the $300 deal. Keep this under your hats boys.
All the rust repair, sandblast and first coat of primer, 8-10 hours of hard work. Easily done in a weekend. EVERYTHING off the frame, a jig might be handy but not critical if you do one repair at a time. You could weld your neck assy. to a donor frame but what is the fun in that?
Rigid, I don't work that fast LOL.
I'm going to take my time and get a good game plan together. No rush on this one.
That rust is pretty bad, does not look like "normal" rust as stated in Terry's first post above.
I would start shopping for a titled frame. Let's all keep are eyes open for him.
Good decision on buying the 341's!
Yep, I'm already on it. I have one lined up already. There is a member who lives pretty local, and he has a titleless 75 frame. Should be a good donor.
I have the 65mm big bore kit sitting on the shelf. I was ready to put it into my K7 project, but this may be a game changer. Since the K5 has 75k on it, I know the engine is going to need work anyway. I'm not going to molest the K5 that's for sure, so rest easy boys. I just can't do it.