Hi me and my mate built one for me to pass my motorbike test on back in the early 1980's, we used a Honda CJ250T because it was cheap then @£75, the sidecar chassis was built out of box section and we used a small indespension unit for the sidecar wheel fitted with a 300X8 wheel & tyre,
we used some correct universal sidecar fittings that we got hold of & made every fitting adjustable, & we used 4 mounting points, the motorbike and sidecar were set up so the sidecar had 1" of toein and the bike had 1" of lean out to the right, i think we got the measurements etc out of a haynes workshop manual, if i can find a photo i will attach it,
the box was a bolt on affair & was made out of angle iron & plywood and with its cover on finished it off nicely,
the first few times out on the outfit i had the box half full of newspapers for ballast to keep the sidecar wheel down whilst taking lefthanders,
once i had ridden it a few times and got the hang of it i got rid of the newspapers and i could get the chair wheel up and ride a long with it in the air
the box was used to carry passengers & my own stuff
, heres some photos i took back then when we were building it hope there of some use or enjoyment cheers Mick.