Author Topic: MotoGPWerks Pipe CB550 (Jetting and video)  (Read 43712 times)

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Offline joeyvans

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #225 on: June 03, 2015, 06:41:05 AM »
Mini vans = big fun! I don't know what you guys are talking about... Honda Odysseys kick @$$! Remember  these?
1976 CB550 K2
Non-SOHC4 - 1974 CB450 K7
Non-SOHC4 - 1996 VFR750F

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Offline hellraiserDLX

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #226 on: June 03, 2015, 08:40:14 AM »
That was my first real toy as a kid. Jumped it 15' in the air, landed sideways and rolled it like 4 or 5 times. My dad came running and flipped me back onto 4 wheels and i kept on truckin!

Offline Tews19

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #227 on: June 09, 2015, 06:43:09 PM »
Quick update. Plugs are rich as hell. I installed dyna coils since last post. I also tinkered with the air mixture screws. Going back to square one. Getting 3 more sets of plugs and going from there.
1969 Honda CB750... Basket case
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Offline flybox1

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #228 on: June 09, 2015, 08:16:09 PM »
Gotta resist the urge to make setup changes until after you get your jetting correct, and then...only make one at a time.
'78 750K (F3 engine) PD42b's, Modified airbox w/K&N  filter, 40/110 jets, 1 needle shim, IMS@ 1 turn out. Kerker + Cone 18" QuietCore

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Offline Tews19

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #229 on: June 10, 2015, 05:53:02 AM »
Gotta resist the urge to make setup changes until after you get your jetting correct, and then...only make one at a time.

Very true but the at WOT 105's looked great. I honestly think it may be the air mixture screws when i played with them the other day.. It ran great for about 200 miles after moving up the needle to the middle notch.
1969 Honda CB750... Basket case
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Offline Stev-o

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #230 on: June 10, 2015, 06:00:16 AM »
Gotta resist the urge to make setup changes until after you get your jetting correct, and then...only make one at a time.

Very true but the at WOT 105's looked great.

Just ride WOT, issue solved!
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline gregripko

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #231 on: June 10, 2015, 07:30:49 AM »
I kept my needle stock and only changed mains. I made a small spacer between my airbox and its lid to allow more airflow and its def dialed in.

Offline Tews19

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #232 on: June 10, 2015, 11:24:43 AM »
Thanks! I will give that a try.
1969 Honda CB750... Basket case
1970 Honda CB750 survivor.

Offline CBGhia

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #233 on: June 10, 2015, 01:55:54 PM »
LOL Honda Odyssey's are nice mini vans Steve! Plus 90 isn't that fast for that MINI VAN!


Update: I met up with Eric and the 650 stock is faster. I drove his and yep, much more torque. I think mine hits the RPM's faster but overall his is the beast. I am now a real fan of the 650 engine and my next project will be a 650 in a 550. We both hit around 102 in 4th. I was at around 6k or 8k rpms. I need to get the jetting sorted out on mine still. Pops on decel. Slight burble and the plugs are now rich... Not sure if it was the hard riding or not to have that effect on the plugs.

Tews and Hellraiser...  I want to run something by you guys.

Tews, what mods have you done so far to that 550?
Hellraiser, any mods to the 650?

I ask because I have a CB550 and I bought a set of 750 pistons that have been cut for the 550, gentlemen's express style.  I was going to send the head off to have it ported and then slap this together with a 650 cam (already in there).

I also have a stock 650 engine sitting on the floor of my shop. Unknown condition internally, but spins freely and has a set of stock carbs that look fantastic and what I think is a mac header.

Now the 650 put out a claimed 63hp stock and the 550 had a claimed 50hp stock. 
If hellraiser has a stock 650 engine and Tews has mods similar to what I am looking at, then it seems to me that the 650 is a better choice.   What do you guys think?

I will miss the kickstarter, though. (No, I am not going to build that hybrid... too expensive)
CB550 Cafe, GL1000, Buell Ulysses
if you dont trial spin the camshaft in the head and cover you are a novice,with no natural mechanical appitude,destined for destruction.
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Offline Tews19

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #234 on: June 10, 2015, 02:00:45 PM »
I have a stage 2 head from Mrieck, cruzinimage 605 big bore kit, new chains, and a 650 cam. I am doing a dyno run on Saturday and will report back the results.
1969 Honda CB750... Basket case
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Offline CBGhia

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #235 on: June 10, 2015, 02:47:58 PM »
I have a stage 2 head from Mrieck, cruzinimage 605 big bore kit, new chains, and a 650 cam. I am doing a dyno run on Saturday and will report back the results.

Save that mine is 592 instead of 605, that is about spot on to what I was planning.  Please keep us updated. 
CB550 Cafe, GL1000, Buell Ulysses
if you dont trial spin the camshaft in the head and cover you are a novice,with no natural mechanical appitude,destined for destruction.
"The cleaner the dipstick, the closer to God." -Rev. Horton Heat
“Faster, Faster, until the thrill of speed overcomes the fear of death.”  - Hunter S. Thompson

Offline Stev-o

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #236 on: June 10, 2015, 04:16:59 PM »
I have a stage 2 head from Mrieck, cruzinimage 605 big bore kit, new chains, and a 650 cam. I am doing a dyno run on Saturday and will report back the results.

Save that mine is 592 instead of 605, that is about spot on to what I was planning.  Please keep us updated. 

Hey Joe......seems like slapping in the 650 would be the way to go.

Or, maybe it's time for you to step up to a 750!
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline CBGhia

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #237 on: June 10, 2015, 05:31:48 PM »

Hey Joe......seems like slapping in the 650 would be the way to go.

Or, maybe it's time for you to step up to a 750!

You shut your whore mouth!  ;D LOL I love my 550, and I don't want a 750. 
When you are used to the nimbleness of a 550, the 750 feels like wrangling a hog.

Yeah, the 650 engine seems like a good idea.  Might start working on it.
CB550 Cafe, GL1000, Buell Ulysses
if you dont trial spin the camshaft in the head and cover you are a novice,with no natural mechanical appitude,destined for destruction.
"The cleaner the dipstick, the closer to God." -Rev. Horton Heat
“Faster, Faster, until the thrill of speed overcomes the fear of death.”  - Hunter S. Thompson

Offline Tews19

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #238 on: June 10, 2015, 05:47:38 PM »
I will tell you this about the 650. It gives you the grunt of the 750. It really does. Inside the frame of a 550 makes it that much better. Hellraiserxl does have a modern front end though. But the engine sounds mean as a hell with his cone engineering exhaust
1969 Honda CB750... Basket case
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Offline CBGhia

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #239 on: June 10, 2015, 05:54:36 PM »
I will tell you this about the 650. It gives you the grunt of the 750. It really does. Inside the frame of a 550 makes it that much better. Hellraiserxl does have a modern front end though. But the engine sounds mean as a hell with his cone engineering exhaust

I'm convinced.  I have a bike in the shop I am working on for a customer.  As soon as it is done, I will drag the 550 in and slap that 650 engine in there.  Or I will wait for the riding season to end...  either way, I am going for it.
CB550 Cafe, GL1000, Buell Ulysses
if you dont trial spin the camshaft in the head and cover you are a novice,with no natural mechanical appitude,destined for destruction.
"The cleaner the dipstick, the closer to God." -Rev. Horton Heat
“Faster, Faster, until the thrill of speed overcomes the fear of death.”  - Hunter S. Thompson

Offline Tews19

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #240 on: June 10, 2015, 06:03:10 PM »
If you have it available do it now. Hellraiserxl swapped his in 5 min. The electrical took longer due to his being custom. Run stock controls and you can have a running swap in less than a few hours. Don't wait till winter.
1969 Honda CB750... Basket case
1970 Honda CB750 survivor.

Offline Stev-o

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #241 on: June 10, 2015, 06:27:46 PM »

Hey Joe......seems like slapping in the 650 would be the way to go.

Or, maybe it's time for you to step up to a 750!

You shut your whore mouth!  ;D LOL I love my 550, and I don't want a 750. 
When you are used to the nimbleness of a 550, the 750 feels like wrangling a hog.

Yeah, the 650 engine seems like a good idea.  Might start working on it.

Not saying get rid of your 550, what you've been through with it, you never should.

Nothing wrong with havin a 550 AND a 750....
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline hellraiserDLX

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #242 on: June 10, 2015, 08:23:29 PM »
I will say this...tews' bike revs really quick and makes good power up top. My 650 is stock, less the exhaust and intake. The gearing is set up in the stock 550 configuration so it is pretty tall. Im pretty sure it would do 130ish topped out and doesnt really get out of the whole like the 550 or like tews 605, but it has enough bottom end tourque to pull right on through it. Im super impressed by the stripped down version of my new ride with the added power. There is a bunch of little #$%* that goes along with the swap though. If you need more info hit me up. Too much to type on my phone and its in the wrong thread O.o

Offline joeyvans

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #243 on: May 24, 2016, 08:56:54 AM »
Sorry to bring this thread back from the dead, but I wanted to add my final settings to the list:

'76 CB550K
Un-oiled UNI foam replacement filter in stock airbox (unmodified, with all tubes connected as they should be)
MotoGP Werks 4-1
900 ft elevation
No known engine mods.  I say "no known" because I've never cracked the motor open to verify.

087a carbs
110 mains (100 is stock)
38 pilots (38 is stock)
Needle clip in 3rd position (middle) - (4th down is stock)
Air screws 1.33 turns out

With a stock airbox, it seems that most people end up at 105 mains and needle clip in the middle or stock position.  This did not work for me.  There was fairly considerable off-idle hesitation with the 105's and needle in middle or 4th positions.  Tried the 110's and got good deposits on the WOT chop... but still hesitation off idle with needle in 4th position.  Moved clip to 3rd position with the 110's and got nice 2/3 throttle plug deposits.  At this point, hesitation off idle was almost completely eliminated.  Some minor adjustments on the air screws has eliminated off-idle hesitation.  Smooth and solid acceleration all the way up through the throttle ranges now.

Went for an 85 mile ride (half of that on a windy interstate between 75 & 80 mph) and got 35 mpg.  I am completely happy with that MPG..... considering I never short shift.

Time to finally enjoy the ride!

Thank you to all previous posters for the information!  This thread gave me a decent starting point, but in the end.... EVERYTHING must be verified on your own bike.
1976 CB550 K2
Non-SOHC4 - 1974 CB450 K7
Non-SOHC4 - 1996 VFR750F

"No matter how much you shake and dance... the last three drops go in your pants."

Offline mrfish2

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #244 on: May 24, 2016, 11:24:28 AM »
'76 CB550K
Un-oiled UNI foam replacement filter in stock airbox (unmodified, with all tubes connected as they should be)
MotoGP Werks 4-1
900 ft elevation
No known engine mods.  I say "no known" because I've never cracked the motor open to verify.

087a carbs
110 mains (100 is stock)
38 pilots (38 is stock)
Needle clip in 3rd position (middle) - (4th down is stock)
Air screws 1.33 turns out

You've got the exact same setup as me, un-oiled UNI filter and all. My carb settings are all the same as well, except I've got 115 mains in right now and it does run a tad on the rich side, just haven't had the time to swap in the 110's and try them out.
1976 CB550K            1979 XS1100
1980 CB650C - Sold

It's a little motor and likes having the tits revved off it.

Offline joeyvans

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #245 on: May 25, 2016, 08:47:16 AM »
You've got the exact same setup as me, un-oiled UNI filter and all. My carb settings are all the same as well, except I've got 115 mains in right now and it does run a tad on the rich side, just haven't had the time to swap in the 110's and try them out.

I had 115's ready to go too, but settled on the 110's. Looks like you and I are at the same elevation too. However, I thought I've read that unless you encounter large weather changes or altitude swings over 2000 ft, you should be fine. I bet you'll be good with 110's. I was getting quite a bit of popping on decel with 1.5 turns out on the air screws, so brought them in a little and have very little intermittent popping now... still with no hesitation off idle.

Hope you get to enjoy your brown bomber this summer as much as I have enjoyed mine. Cheers!



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1976 CB550 K2
Non-SOHC4 - 1974 CB450 K7
Non-SOHC4 - 1996 VFR750F

"No matter how much you shake and dance... the last three drops go in your pants."

Offline riverfever

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #246 on: May 25, 2016, 06:59:08 PM »
Hmmmmm. Glad you are in a happy place Kyle. I just put 105 mains in my carbs and am very anxious to see how things go. I'm basically starting from scratch with the cc increase and all the head work but I'd rather be there than where I was last year fouling out plugs every other day. Always good times tuning this old bike wayyyyyyy up here.  ;D
http://forums.sohc4.net/index.php?topic=127186.0

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Offline joeyvans

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #247 on: May 25, 2016, 07:05:55 PM »
Hmmmmm. Glad you are in a happy place Kyle. I just put 105 mains in my carbs and am very anxious to see how things go. I'm basically starting from scratch with the cc increase and all the head work but I'd rather be there than where I was last year fouling out plugs every other day. Always good times tuning this old bike wayyyyyyy up here.  ;D

... speaking of crazy weather and elevation change! Here's to hoping you are close with the 105's and especially the needles. I got pretty good at changing the needles with the carbs still on the bike.

Good luck to you, Chris! Can't wait to hear that beast fire up!


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1976 CB550 K2
Non-SOHC4 - 1974 CB450 K7
Non-SOHC4 - 1996 VFR750F

"No matter how much you shake and dance... the last three drops go in your pants."

Offline SF

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #248 on: October 21, 2016, 10:54:17 AM »
Bump
92 wr250 sold
98 zx6r sold
04 zx10r
73 cb350 twin
75 cb550f
75 cb550f
72 r5c
rgid springer bobber project

Offline Winters

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Re: MotoGPWerks Pipe CB550 (Jetting and video)
« Reply #249 on: May 10, 2019, 12:41:42 PM »
Thought I’d post here instead of starting a new thread.

069A carbs. Swapped to K needles. Stock Airbox, Emgo filter, 650 cam.

110 Main Keyster
3rd Clip
38 Pilot
IMS @ 1.3 turns out from seated

Minor popping on decel. Runs great plugs show great color. Tried to get a wideband on it and it looked good on free idle but not while rolling. Shimmed needles and got a stumble at low throttle. Put back to third clip. Not sure if I want to try to go to 105s and shim the needle or go down to 4th clip or swap back to f needles since it runs good. Might have to do a dyno session one day to verify AFR.
« Last Edit: July 01, 2020, 06:49:37 AM by Winters »