Author Topic: Shop stories!  (Read 51038 times)

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Offline 70CB750

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Re: Shop stories!
« Reply #300 on: April 09, 2014, 04:16:22 AM »
This is 3rd gear from my jeep's transmission - and only 300 000 miles, imagine that  ;D
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Offline dave500

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Re: Shop stories!
« Reply #301 on: April 11, 2014, 02:37:47 AM »
amazing it worked at all,is it a ford pump?that wouldn't happen to a Saginaw.

Offline trueblue

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Re: Shop stories!
« Reply #302 on: April 11, 2014, 02:44:49 AM »
amazing it worked at all,is it a ford pump?that wouldn't happen to a Saginaw.
Yeah Dave, off a Ford 4000 tractor.  It wasn't working, the impeller is jammed in there solid and if you look closely you'll see the shaft snapped off in the middle.  ;D
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Re: Shop stories!
« Reply #303 on: April 11, 2014, 04:01:16 AM »
Many moons ago i worked for a government telephone company driving earth moving equipment, we had to take an excavator into get some work done to it by the same companies workshop.. On the way there the float driver said he wouldn't trust them with a wheel barrow.  When arrived and walked into the w'shop the 1st thing we seen were 3 mechanics all standing around a shopping trolley with its wheels in the air. We just looked at each other and laughed...

Offline Grnrngr

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Re: Shop stories!
« Reply #304 on: April 12, 2014, 09:48:59 AM »
Not really a "shop" story, but, I was at a neighbor's house back when his daughter was about 4 or 5, we walked out front to see she had her tricycle upside down "working on it".  We asked her what she was doing, she says "gettin it legal".
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Offline dusterdude

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Re: Shop stories!
« Reply #305 on: April 12, 2014, 11:39:37 AM »
Thats cute


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Offline oldfart

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Re: Shop stories!
« Reply #306 on: April 17, 2014, 09:59:49 AM »
I have never been a really skilled rider.  I do alright, but in the few times I could have been badly hurt street-riding, it was less skill and more God that kept me in one piece.  Of that I am certain.  Nonetheless, as a career motorcycle tech I naturally had some testosterone-charged thinking about my abilities.  I tended to view myself as pretty capable street-wise, especially since I worked and lived in So Cal and was steeped in its performance street-riding culture, even to working at metro L.A. motorcycle shops, one of them backing up to infamous Mullholland Drive and none of them very far from seductive asphalt.  I had a bike that was fairly modified for serious street work, and I probably thought it was my inheritance as part of the powersports industry to be capable.  So I was, I guess, in a limited way.

I worked at a shop that could be approached only by a one-way street.  It wasn't long before every afternoon going home I would go all the way down the block, make the necessary u-turn, then with that beautiful long underused industrial-area street in front of me before the corner leading to the freeway, I would wind the rpm way up, my aftermarket four-cylinder exhaust announcing my intentions, blast by the body shop and literally strafe the heck out of that corner, powering out of it for the stretch to the onramp.  Glorious!  Each time I did it I explored the angle of attack, leaning more boldly, feeling out the optimum combination of speed, timing and dive.  Searching for that telltale loss of grip, guided by the engine's tone.  I never found the limit.  Thus I was spurred on and rewarded in my foolishness, each run a new exploration of the exact mix of the various elements that went into a perfect corner.  Intense visual focus on the approach, listening for the correct rpm and gear, then eyes almost closed as body input took over and I drifted through the apex.  Sometimes my SOHC Honda Four glided through the air, seemingly leaving the ground altogether as it somehow, with no determined steering input, navigated the radius as if it were a timewarp.  Surreal.  Moto ballet.  Bordering on the ethereal.  Awesome!

Every day I did this.  I seldom thought about who may be watching.  One day a motor officer was, though, and I got the not-unexpected ticket.  Didn't matter.  What I remember most was a that one of the other guys at the shop, an accomplished amateur roadracer, proposed a match.  We would race from the shop to the freeway.  He had apparently witnessed my love affair with that corner.  Though I agreed, I didn't care about his race.  I had my own personal race with that bit of real estate every day.  I was in its groove and I was going to keep doing that, no matter who was there to witness it or ride it with me.  This dance was my daily catharsis, my squaring up the sum of the day; my instant, deserved transition from slave to sovereign. 

With that moment rehearsed so many times, the race was a blur.  I owned that corner.  I remember being certain I would collide with him as we challenged the same space.  But I really didn't care.  I almost laughed as the next thing I knew, I was halfway to the onramp and he was several car lengths behind.  Once on the freeway I let him pass me as I slowed to a legal, sane pace, waving him off.  Just another day "doing" my corner.  Been a very long time since I have done anything like that, though I remember it, and that corner, like it was yesterday.
Mike Nixon
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Offline grcamna2

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Re: Shop stories!
« Reply #307 on: April 17, 2014, 10:21:20 AM »
Hey o.f.,
That reminds me back when I read lots of 'Motorcyclist' magazine Road Tests hype and decided on one particular bike: a little Yamaha !  ;D
I was really thrilled w/ my 73' RD350 and found a really curvy S road and kept at it for quite a while myself..,but I was pushing stock factory tires ! Scary now that I think of it.I now thank God that a policeman pulled me over once on that 'time trial' run and gave me a Warning,he told me a few of the neighbors had told him some 'nut' was out there regularly 'trying to kill himself'.I suppose I had adopted those 2 S-curves 'as my own'  8) . God knows how many more runs I would have taken until 'I got it just right'. I was 17 & LOVED it  ;D I would have liked to race back then,but now I just Love plain 'cruising/touring' as I like to think of it.I ride easy now and 'stop and smell the roses' more often than not.  ;)
                                                                                Bill
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline oldfart

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Re: Shop stories!
« Reply #308 on: April 17, 2014, 10:27:55 AM »
I agree, Bill.  Time for that is past. 
Mike Nixon
Why is there never enough time to do it right, but always enough time to do it over?

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Offline grcamna2

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Re: Shop stories!
« Reply #309 on: April 17, 2014, 10:46:49 AM »
I was painting bikes at Westside Honda in Cheney, Washington back in the early 80's.  A very progressive, and very professional shop run by a bunch of 20-somethings.  We had a customer bring in his "custom painted" Goldwing to be serviced, and after he came to pick it up, he went ballistic about a scuff in the paint on the gas tank.  It was there when he brought it in, and we mentioned it to each other when he did, but he swore up and down that it had to've happened while being serviced.  I took it in back, color sanded the panel and polished it to a point that was so far beyond what the rest of the bike looked like, that he ended up paying me another $150 to do the rest of it so it would match.. ;D

nvr2old,
This reminds me when I had my small little repair shop on MV island where I used to live.I fixed up(as much as possible)a 15' x 30' old shed w/ half a concrete floor and was repairing bikes there and Bob B. pulled up to have me adjust the valves,etc. on his XT600.He just bought a brand new helmet and took it off and put it down hard up on the top of my cabinet(5.5' high)and at the same time slammed it into a nail on the wall behind it. of course he came back and told me that "'I' was the one who scratched his new helmet" he never would let go of that... even after I showed him the same color paint on the nail off of his helmet.It was tough working alone w/o any witnesses to what customers said or did.
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  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline HondaMan

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Re: Shop stories!
« Reply #310 on: April 18, 2014, 10:52:49 PM »

nvr2old,
This reminds me when I had my small little repair shop on MV island where I used to live.I fixed up(as much as possible)a 15' x 30' old shed w/ half a concrete floor and was repairing bikes there...

You had a SHED?! You lucky devil! All we had was a ... ;)
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

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Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
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Offline dave500

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Re: Shop stories!
« Reply #311 on: April 18, 2014, 11:42:05 PM »
you had a lean to?we had a damp cardboard box!

Offline 754

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Re: Shop stories!
« Reply #312 on: April 19, 2014, 12:34:26 AM »
We always dreamed. Of a damp cardboard box......
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Offline grcamna2

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Re: Shop stories!
« Reply #313 on: April 19, 2014, 06:24:41 AM »
I live in an Apt. but have all my stuff in a 10' x 20' storage right now.I'll be using cordless tools because no electrics.
Do you guys know how blessed you are to have your own(land  :) ) garage ?!  A Man Cave  ;)
« Last Edit: April 19, 2014, 06:40:38 AM by grcamna2 »
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline Bootlegger56

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Re: Shop stories!
« Reply #314 on: April 19, 2014, 06:35:51 AM »
I still don't have a cardboard box!  LOL  I am fortunate to be divorced and able to work on bikes in my basement so if the odor of carb cleaner and exhaust fumes waft upstairs into my bedroom it only serves to add to the ambiance.  Several girlfriends have not shared my commitment.  I don't understand why!     
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Offline grcamna2

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Re: Shop stories!
« Reply #315 on: April 19, 2014, 06:44:53 AM »
I wonder how zoning works for you property owners here for erecting a 'temporary shelter' i.e. a Portable Carport? where you can install sides too so it'll be somewhat enclosed ? I guess you'd need a Nice Big guard Dog to 'keep an eye' on it also...
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline Steve_K

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Re: Shop stories!
« Reply #316 on: April 19, 2014, 10:20:00 AM »
Good Grief!!

Sounds like  Monty Python where the boys were saying that they had worse then the other growing up.  Love British humor!!    I can't beat a damp cardboard box for a shop.  You guys had it rough! 

Steve

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Offline grcamna2

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Re: Shop stories!
« Reply #317 on: April 19, 2014, 11:31:16 AM »

nvr2old,
This reminds me when I had my small little repair shop on MV island where I used to live.I fixed up(as much as possible)a 15' x 30' old shed w/ half a concrete floor and was repairing bikes there...

You had a SHED?! You lucky devil! All we had was a ... ;)

HM, You Are Blessed and you Know it !  :-X
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline MJL

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Re: Shop stories!
« Reply #318 on: April 19, 2014, 01:25:05 PM »

Another shop, 6 or 7 years ago…   From there the fire spread, with black clouds billowing. Someone called the fire dept and the whole shop came out to watch. The reefer was toast. I got an ass chewing but I kept my job, and someone else was set to take the rest of the reefers off.

You REALLY NEED to find another type of work. The boss is a relative, no doubt.
No he wasn't. He wasn't happy about it, but he didn't fire me. the company I work for now, a lot of the management has a hard-on for getting people in trouble. I've never worked any place that tries as hard as these people to fire you.

What I was alluding to is that if YOU are a perpetual screw up, YOU should be fired!
Eventually, YOU are going to kill someone! Please find some other job that YOU can do safely/competently.

Eric
I post two stories and that makes me a perpetual screw up? 

Add this to your "MJL is a dangerous lunatic" file. ..

Many years ago, probably around my early 20s, I borrowed my mom's car to go bowling. The bowling alley was part of a golf course, and located behind some other businesses.  As I drove into the parking lot I went through a large puddle and the car stopped. I got out and pushed it to dry asphalt, then called someone for help. (The car was a mid 90's Cavalier.) The car would not crank over,  so when tools showed up I pulled the plugs and sure enough the cylinders were full of water. I dried the plugs off as best as I could, then had a friend crank the engine over while I stood and watched for the water to empty. The water did come out, in jets that sprayed me in the face. I didnt think it  would shoot that far. Plugs went back in and the car did start up.


Had a semi truck come in the shop one day. I dont remember what all it needed but one of the things was the courtesy light in the driver's door wasn't working right. It would come on for about ten seconds and then go out, then it would be several minutes before it would come on again. I took the inner panel off to check connections and found that one of the wires was broken. It made just enough contact to light the bulb, but the heat at the break would soften the insulation and since it was unsupported it would sag a bit and break the connection.  I have also seen apparently good connections be corroded enough to do the same thing, crimes not crimped well, etc.
« Last Edit: April 19, 2014, 01:38:24 PM by MJL »
No matter how fast or how far I rode, I couldn't leave her memory behind.

Offline Powderman

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Re: Shop stories!
« Reply #319 on: April 19, 2014, 06:44:37 PM »
That's a beauty, do you collect the more interesting broken parts?
I wish I could find the pic of it. The part is in Fla. with my buddy. Car came in with an obviously broken valve stem. When we pulled it apart the bottom half of the valve had turned 180 degrees upside down and on the upstroke the broken shaft impaled the top of the piston. It was the coolest conversation piece we ever had, piston with a valve sticking out of the top of it.

Offline HondaMan

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Re: Shop stories!
« Reply #320 on: April 19, 2014, 10:53:38 PM »

Another shop, 6 or 7 years ago…   From there the fire spread, with black clouds billowing. Someone called the fire dept and the whole shop came out to watch. The reefer was toast. I got an ass chewing but I kept my job, and someone else was set to take the rest of the reefers off.

You REALLY NEED to find another type of work. The boss is a relative, no doubt.
No he wasn't. He wasn't happy about it, but he didn't fire me. the company I work for now, a lot of the management has a hard-on for getting people in trouble. I've never worked any place that tries as hard as these people to fire you.

What I was alluding to is that if YOU are a perpetual screw up, YOU should be fired!
Eventually, YOU are going to kill someone! Please find some other job that YOU can do safely/competently.

Eric
I post two stories and that makes me a perpetual screw up? 

Add this to your "MJL is a dangerous lunatic" file. ..

Many years ago, probably around my early 20s, I borrowed my mom's car to go bowling. The bowling alley was part of a golf course, and located behind some other businesses.  As I drove into the parking lot I went through a large puddle and the car stopped. I got out and pushed it to dry asphalt, then called someone for help. (The car was a mid 90's Cavalier.) The car would not crank over,  so when tools showed up I pulled the plugs and sure enough the cylinders were full of water. I dried the plugs off as best as I could, then had a friend crank the engine over while I stood and watched for the water to empty. The water did come out, in jets that sprayed me in the face. I didnt think it  would shoot that far. Plugs went back in and the car did start up.


Had a semi truck come in the shop one day. I dont remember what all it needed but one of the things was the courtesy light in the driver's door wasn't working right. It would come on for about ten seconds and then go out, then it would be several minutes before it would come on again. I took the inner panel off to check connections and found that one of the wires was broken. It made just enough contact to light the bulb, but the heat at the break would soften the insulation and since it was unsupported it would sag a bit and break the connection.  I have also seen apparently good connections be corroded enough to do the same thing, crimes not crimped well, etc.

Yeah, wiring! Eesh...
About 3 weeks ago, I decided to remove my old Lincoln's fuel pump (it has 365,000 miles on it, now) because the PO had pulled it out to "replace a seal" me said (?),and when he put it back in, bent the bejeebers out of the fuel level indicator arm. Well, without any bejeebers in it, the car would run completely out of gas when the gauge showed 3/8 tank full. And, when it was full, the display (digital) turned into two tiny flashing bars at the top and bottom of the "range" of little dash marks that are supposed to be 1/20 tank increments (I think...).

So, I pulled it out, discovered first that the rubber O-ring seal was so expanded b ethanol that it was almost 1" larger now, once it escaped the hole.

Grumble...

Then I got the assembly out, soaking me in gas while I lay under the Lincol (we call it the 'Lincol" since the "n" is missing from the logo) because the pull-out method scoops out about 1/4 cup of fuel with it, and dumps it directly on you while you're under the car. Nice design! I'll bet those design guys are still chuckling... I re-bent the bejeebers back into the float arm so it looked like the picture on the Internet, but had to wait 4 days for the big O-ring to shrink back down to its normal size so I could put it all back together. Ethanol does this to our float bowl O-rings, too, but that's another day's topic...

Got it all together, drove to the gas station, filled it all the way back up, drove it home. Next day, went out to drive to the store, engine cranks, won't start. The 20 amp (!) fuel pump fuse is blown. Hmm. Installed a new one, started the car, quits. The fuel pump fuse is blown. Longer Hmmm... Measured the circuit with a meter, yep it is shorted. Wierd.

Go in the house, have some lunch. Come back out, jack up the car, pull off the plug to the pump, measure the circuit: OK. Measure the pump: also OK.

Huh?

Plug them back together, go to the front, check from there. Circuit measures normal (2.4 ohms). Now I am running out of  'hmms". Put in a new fuse and a fuel pressure gage for a check, switch the key on a couple times, get full pressure. Take the gage off, start the car, runs 3 seconds and dies. Fuse is blown.

Hmm changes to WTH...

Spend the rest of the day pumping the gas back out of the full tank, put some in the other cars until I am out of room, still more than 1/2 tank, have to wait until I burn some off, like Thursday.

...OK, it's Thursday, get the rest of the gas out, now it's dark. Go and pick up the special-order Lincol fuel pump at the auto parts store.

..Now it's today. I pull out the pump again, most of the gas misses me this time. That's a good start! While getting ready to install the new pump, I notice the (+) wire connector is pressed up against the float arm pot's bracket. Somehow, the pump has raised itself about 1/2" and the connector has pressed it's heat-shrinked stub against the metal, but it has cut through the heat shrink tubing. Holding the pump assembly straight up makes it short out: tilting it a little opens the circuit. OK, that explains the intermittent DEAD SHORT problem. So, I bend the whole contact over so it can't touch it anymore.

Each time I installed a new fuse (3 times), it would cause an arc to the ground for this 12 volt connector, inside the gas tank full of gas. So here's the big question:

Why am I still here?  ???
See SOHC4shop@gmail.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book

Link to website: www.SOHC4shop.com

DH

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Re: Shop stories!
« Reply #321 on: April 20, 2014, 04:48:35 AM »
HM,  Man, that's a scary one. Glad that didn't go the wrong way.... Intermittent shorts suck.
Back in the early nineties, I got a car in that kept blowing the dome light fuse, and
when that ocurred, several other accessories would also quit working. Obviously, the dome light fuse powered more than just that light. I spent the better of two days,
off and on trying to find that damn short. It was intermittant, and happening irratically
just to the point of being difficult. The schematic showed several different components + wiring to each one, pretty much throughout the entire car.
After disconnecting a large bulkhead connector underneath the center of the dash,
we figured the short was between the connector we disconnected and the trunk.
Finally narrowing it down! Only 2 more components.....I get in the trunk and start rooting, while my boss curiously flips open the cardboard box that's sitting next to me in the trunk. Seems the guy who owned the car had an interesting "hobby"
in his spare time..  The cardboard box was FULL of paraphanalia, anything having to do with "spanking" ;D....paddles, magazines, newspaper articles(???) about
corporal punishment in schools, bondage etc....He even had a dozen or so poloroids of women participants....Everybody got a good laugh from that one.
The guy turned out to be the program director of a local tv station.
The short making the fuse blow turned out to be (naturally, the LAST thing possible of ALL the components)  a shift indicator light wire inside the floor mounted shifter console. The wire moved back and forth with the shifter, flexed itself in half, and the bare end of the wire would occasionally ground out on shifter
components when the shifter was used.
« Last Edit: April 20, 2014, 04:50:23 AM by DH »

Offline Bodi

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Re: Shop stories!
« Reply #322 on: April 20, 2014, 05:29:07 AM »
You're still here because gasoline is very volatile: the "air space" in a tank that's at equilibrium has too high an amount of gasoline vapor to explode. Gas/air mixtures will only explode within a fairly small range of concentration - roughly 1.5% - 7% gasoline by volume (gas volume of course). The mixture in a gas tank will usually be too concentrated not explode. If you siphon a bunch of fuel from a tank and thus let a lot of fresh air get in... probably explosive. If you try to weld a drained tank and the heat evaporates the pockets of gasoline trapped in the seams... boom.
Checking the explosive range table tells me to be very careful with acetylene... explosive from 2%-100%.

Offline grcamna2

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Re: Shop stories!
« Reply #323 on: April 20, 2014, 05:31:58 AM »
I think it was a 'God thing'  ::)
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline Powderman

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Re: Shop stories!
« Reply #324 on: April 20, 2014, 08:14:58 AM »
You're here because we all love you. No seriously, it's because the tank was full. You can weld on a tank full of gas (don't try this at home) . If it were almost empty you probably wouldn't be here.