Author Topic: Terry's Kawasaki ZZR1100 "Bring it back to life" project.  (Read 74167 times)

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Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #200 on: July 07, 2018, 10:16:29 pm »
Well I only just noticed this sentiment on my Z1000 drag bike, the PO was a guitar maker, so I'm guessing that was one of his favourite songs, but if I had to name my day today, "Lazy Sunday Afternoon" would be more like it.

ZZR Lazy Sunday Afternoon 7 by terry prendergast, on Flickr

Anyhoo, I'd promised to machine up a bush for the brake pivot on my friend Lenny's CB750 chop, so I dragged myself out into the cold and found a lump of bronze bar, and was happy with the result.

ZZR Lazy Sunday Afternoon by terry prendergast, on Flickr

ZZR Lazy Sunday Afternoon 1 by terry prendergast, on Flickr

While I was out there I fliiped the oven on, so I could pull the ZZR sleeve for the third (and hopefully last) time. After an hour or so I wandered back out and knocked the sleeve out, then let everything cool down again. Once cool, I compared the old sleeve's flange thickness to the new one, and yep, there's your problem..........

ZZR Lazy Sunday Afternoon 4 by terry prendergast, on Flickr

ZZR Lazy Sunday Afternoon 5 by terry prendergast, on Flickr

Anyway, a couple of "guesstimate" passes on the lathe, and it was declared "close enough" to pass my stringent quality control process.

ZZR Lazy Sunday Afternoon 6 by terry prendergast, on Flickr

So, as I type this drivel, the oven's back on, the block is quietly roasting at 450 deg F, and the sleeve is sitting in my bar fridge ready to be dropped in. I'll wander back out and plop it back in once I finish this drink. More soon! ;D

ZZR Lazy Sunday Afternoon 3 by terry prendergast, on Flickr
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline seanbarney41

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #201 on: July 07, 2018, 11:19:21 pm »
I dunno, sure makes me want to go for a ride...I think I will in the morning :)
If it works good, it looks good...

Offline 754

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #202 on: July 07, 2018, 11:23:39 pm »
Hey did you read post 195 ?
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Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #203 on: July 08, 2018, 12:22:41 am »
Hey did you read post 195 ?

Yes Frank, and I replied in post #196! ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline jgger

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #204 on: July 08, 2018, 08:02:07 am »
Frank just wanted to publicly spank you Terry.............NOW GO TO YOUR ROOM!!!!! ;D
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Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #205 on: July 08, 2018, 04:25:23 pm »
Ha ha, Frank's full of sh1t mate, but we love him anyway! Edit: To be fair, I typed this only minutes after coming out of heavy sedation in hospital this morning, so I hope I haven't upset Frank, he's a very knowledgeable member here, but I do like to take the piss whenever I can..... ;D
« Last Edit: July 09, 2018, 12:15:56 am by Terry in Australia »
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Online PeWe

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #206 on: July 09, 2018, 12:57:52 am »
Did you measure depth of counter bore and compare to width of the lip, before you installed ?
Terry, did you measure? Depth match the lip or is the lip thicker?
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #207 on: July 09, 2018, 02:05:16 am »
Thanks Pewe, the lip (flange) on the new sleeve was taller by .30mm, but after my superb machining skills, it's now close enough to perfect. After heavy sedation today I wasn't allowed to drive or play with machines (or else I would have installed the new Pingel fuel tap that arrived today for the drag bike and taken it for a fast spin around the block) but I'll take a pic of the sleeve now seated perfectly in the block and post it. Stay tuned! ;D

 
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline spotty

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #208 on: July 09, 2018, 02:08:49 am »
More sedation...you got some friendly doctors happening there
i blame Terry

Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #209 on: July 09, 2018, 02:18:08 am »
Ha ha, nah, I had to have a gastroscopy today Spotty, and they knock you out while they shove the camera down your throat, which I think is damn decent of them, knowing my predilection for drugs.

If it wasn't for the heavy sedation I would have been heading over to the pissed off thread, I was booked in for 0600 so being a good soldier I arrived at 0548, only to see the receptionist drag her arse in at 0610, and even though I was first cab off the rank for theatre, they didn't do me until around 0810?

Still, I'd been sh1tting myself thinking they were gonna stuff their box brownie down my guts while I was wide awake, so I was pleasantly surprised when I woke up, feeling no worse for wear only a half hour after they'd finished. Cheers, Terry. ;D 
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline vfourfreak

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #210 on: July 09, 2018, 04:40:32 am »
Ha ha, nah, I had to have a gastroscopy today Spotty, and they knock you out while they shove the camera down your throat, which I think is damn decent of them, knowing my predilection for drugs.

If it wasn't for the heavy sedation I would have been heading over to the pissed off thread, I was booked in for 0600 so being a good soldier I arrived at 0548, only to see the receptionist drag her arse in at 0610, and even though I was first cab off the rank for theatre, they didn't do me until around 0810?

Still, I'd been sh1tting myself thinking they were gonna stuff their box brownie down my guts while I was wide awake, so I was pleasantly surprised when I woke up, feeling no worse for wear only a half hour after they'd finished. Cheers, Terry. ;D

Did they remember to take the camera out ?

Kev

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #211 on: July 09, 2018, 11:57:52 am »
Next time camera from the other side... via the exhaust and chocolate factory, horror....
Hope you'll be found to be OK! ;) Maybe a few seals in need of replacement...
CB750 K6-76  970cc (Earlier 1005cc JMR Billet block on the shelf waiting for a comeback)
CB750 K2-75 Parts assembled to a stock K2

Updates of the CB750 K6 -1976
http://forums.sohc4.net/index.php/topic,180468.msg2092136.html#msg2092136
The billet block build thread
http://forums.sohc4.net/index.php/topic,49438.msg1863571.html#msg1863571
CB750 K2 -1975  build thread
http://forums.sohc4.net/index.php/topic,168243.msg1948381.html#msg1948381
K2 engine build thread. For a complete CB750 -75
http://forums.sohc4.net/index.php/topic,180088.msg2088008.html#msg2088008
Carb jetting, a long story Mikuni TMR32
http://forums.sohc4.net/index.php/topic,179479.msg2104967.html#msg2104967

Offline spotty

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #212 on: July 09, 2018, 02:57:09 pm »
had one of those procedures myself some years ago, they weren't going to knock me out, just 'relax 'me a bit...

they tried one and the gag reflex kicked in so they gave me a little booster of happy, gag reflex still kicked in

last thing i remember is the doctor saying "for fcuks sake put him to sleep", woke up about 3 hours later

they obviously weren't aware of my quite high resistance to sedatives and the like

was a waste of time anyway, a gastroscopy won't find gall stones which turned out to be the problem
i blame Terry

Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #213 on: July 09, 2018, 06:10:08 pm »
Yeah, I'm having surgery in late August, so the gastronomic invasion was necessary, but no biggie. Only concern was they found a bit of damage in my oesophagus caused by acid burning? Wow, I never even dropped acid man, what's that all about? ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline spotty

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #214 on: July 09, 2018, 08:40:44 pm »
suck starting batteries ?

used to know a girl that could suck start a diesel...very popular young lady she was
i blame Terry

Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #215 on: July 09, 2018, 09:20:36 pm »
What happened to all those girls? I knew two like that when I was a wee lad, and never got the opportunity to see if their reputations were well deserved? Regardless, I think that explains why girls change their names when they get married..... ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline 754

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #216 on: July 09, 2018, 09:26:36 pm »
That's why they don't reveal age or maiden name.
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My next bike will be a ..ANFOB.....

It's All part of the ADVENTURE...

73 836cc.. Green, had it for 3 decades!!
Lost quite a few CB 750's along the way

Offline BobbyR

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #217 on: July 10, 2018, 07:28:27 am »
Yeah, I'm having surgery in late August, so the gastronomic invasion was necessary, but no biggie. Only concern was they found a bit of damage in my oesophagus caused by acid burning? Wow, I never even dropped acid man, what's that all about? ;D

It was all that superb Army chow you were compelled to consume.  ;D
Dedicated to Sgt. Howard Bruckner 1950 - 1969. KIA LONG KHANH.

But we were boys, and boys will be boys, and so they will. To us, everything was dangerous, but what of that? Had we not been made to live forever?

Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #218 on: July 10, 2018, 01:15:03 pm »
Ha ha, it probably was Bobby, army cooks (or "Tucker Fcukers" as we refer to them here) are pretty universally terrible at their job, but let's face it, cooking for hundreds of smart arse soldiers wouldn't really give you much in the way of job satisfaction, I wouldn't think? ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #219 on: July 14, 2018, 01:15:39 am »
Well what do you give a guy with a bad back, knees, Bursitis in both shoulders, and adhesive capsulitis? Yep, now I've got a fcuking cold, or the flu. I didn't get out of bed until 9am, it was so cold outside I just couldn't see the point, but my back was telling me to get up, and so was my bladder, so up I got.

I'd bought a new Pingel fuel tap for the Z1000 drag bike but on closer inspection realised that the black kwak has a later model tank with a (non functional) vacuum operated tap, that leaks, so my new tap isn't a straight fit, I may need to turn up an alloy base for it so I can adapt it to my tank. Just like CB750's, you can buy a new Z1 tank, sidecovers and ducktail painted in OEM colors for a pretty good price from a shop in Japan, so eventually I'll buy my big black girl some new clothes, but for now, until I get the frame sorted, I'll hold off spending big bucks on it.

Anyway, I drained the tank, which had a gallon of Avgas (love that smell) in it, hooked up the fuel line that Craig, the PO had disconnected and plugged on the day I bought it because of the leak, refilled the tank and after only 2 kicks (fcuk it's got some compression, I reckon those Moriwaki pistons must be at least 12:1) it fired right up. Even with the removable baffle it's loud, but what's so impressive is it's willingness to rev, I remember Craig said he had the crank welded, and I'm guessing he had a fair bit of weight taken off and balanced too, it responds to the throttle better than my RC51. I thought about taking it for a blat up the street, but chickened out, and called it good.

My poor old Sporty has been gathering dust in the patio for the last few months. I had a cover over it, but all the neighbourhood cats were using the cover for target practise, and their piss was dribbling onto the chrome rims, so I took the cover off and put it over my old Bolens mower instead, so now the cats happily wee all over the mower instead. I bought a new battery for my Hawg last Christmas and was worried that it might have beeen a bit flat, but no, it spun the engine over nice and fast, and the old girl fired right up.

Apart from only being 50 deg F, it was a bright sunny day, so I bravely braved the cold, and went for a ride. It ran out of fuel while idling in the driveway (I always steal fuel out of it for the mowers, other bikes etc) but I flipped the lever to reserve and rode to the gas station and filled it up, it took a whole 9 litres! I also pumped the tyres up, which really made a difference, both had less than 10 psi, oops......... Anyway, I had a great ride, did the old "Ton" a few times, and didn't get caught, but after an hour or so my left shoulder was killing me, I had to keep dropping my arm to take the pressure off, so I turned for home. I only did just over 60 miles, but it was a nice ride for this time of year. Tomorrow I'll do some more ZZR1100 work. ;D

Sporty Saturday Winter Ride 4 by terry prendergast, on Flickr   
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline mick7504

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #220 on: July 14, 2018, 02:40:29 am »
I dunno how you can handle that cold weather mate.
Be fcuked if I could.
I didn't get the gold plated fuel pump installed today .
I'm still gloating at it sitting on the kitchen bench while the Visa card is still shaking like an epileptic rooster.
Fcuk the fuel injection.
I want carbys.
And I want 'em right fcuking now.  ;D
If I was you
I'd be worried about me.

Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #221 on: July 14, 2018, 03:57:15 am »
I dunno how you can handle that cold weather mate.
Be fcuked if I could.
I didn't get the gold plated fuel pump installed today .
I'm still gloating at it sitting on the kitchen bench while the Visa card is still shaking like an epileptic rooster.
Fcuk the fuel injection.
I want carbys.
And I want 'em right fcuking now.  ;D

Ha ha, yep, I hate Melbourne weather too Mick, I lived in Brisbane for 2 years and could move back tomorrow, but the missus is a Melbourne girl, so I'll just keep putting the "Ant Rid" in her tea and eventually move up on the life insurance.........

The ZZR has a fuel pump and carbs, I think the VFR does too? As I told you on FB though the ZZR fuel pump is still working fine after sitting with fuel in it for 18 years, which I thought was impressive, but it might have been "pre-unleaded"?

I cleaned the rust out one of those pig-ugly BMW R1100C "James Bond" bike's tanks, the tank liner fell apart and the pump sh1t itself, but I was able to buy a dodgy Chinese copy that worked fine on EBay for 50 bucks or so, which worked fine. I spent about a week carefully peeling the old liner out and cleaning out the rust with phosphoric acid but the sheila who owned it still got the tank re-lined, which I didn't think it needed. Oh well........... ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline mick7504

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #222 on: July 14, 2018, 04:40:09 am »
Yeah mate
I'm cranky that I could have bought a bank of RS34's for the price of that pump.
I don't know what would be involved to set it all up, but it'd have to be doable with a bit of bush engineering.  ;D
If I was you
I'd be worried about me.

Offline Terry in Australia

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #223 on: July 14, 2018, 06:35:32 pm »
Yeah Mick, I reckon a bank of flat slide Mikuni's would work beaut, the 36mm GSXR750(?) CV carbs on my old black Kwaka work fine, weigh nothing and are cheap to buy, so as long as you can get some inlet stubs to suit, you'd be fine, you might have to install another ignition though, so you could piss the computer off? Shouldn't be that hard though? ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline BobbyR

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Re: Terry's Kawasaki ZZR1100 "Bring it back to life" project.
« Reply #224 on: July 15, 2018, 06:30:19 pm »
50F is fine riding weather. Nice leather jacket with a thermal vest. The brisk air heightens the senses. The air is crisp as it passes through your helmet vents.  You stop for some hot cocoa with a marshmallow on top.

You get home and light a fire. Pour some good whiskey and relive the days events. You kick back and say "what the f-ck was I thinking. 
Dedicated to Sgt. Howard Bruckner 1950 - 1969. KIA LONG KHANH.

But we were boys, and boys will be boys, and so they will. To us, everything was dangerous, but what of that? Had we not been made to live forever?