Author Topic: Carb Cleaning/Degreasing  (Read 6362 times)

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Offline Zeke

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Carb Cleaning/Degreasing
« on: April 04, 2005, 02:43:19 PM »
*WARNING*  Long, psychotic post.....

Recently, on the old board there's been many questions asked about carburator cleaning.  I've been the author of some of these questions.

I'd like to spare those of you who haven't done this a fair amount of hassle and explain my experience, which has not been good.

First of all, there's a big difference between cleaning and degreasing carbs.

If you own an SOHC long enough, you're bound to end up with some sort of "top-end" oil leak.  Mine was pretty bad, and as a result, there was a heavy film of oil and grime on the EXTERIOR of my carbs.  The inside of my carbs, were pretty clean actually and maybe didn't need to be rebuilt at all.  I just wanted to do all the engine work at one time.  So I disassembled them anyway and set out to clean them.

First, I tried that stinky gallon Chem-Dip stuff -- I was assuming its formulation to be like spray carb cleaner when I bought it -- well it's not.  It's caustic, and is really only formulated to dissolve varnish deposits which form in your carbs after sitting a long while.  A few hours later it hadn't really degreased, and so I left the #1 body and bowl in there for some time -- maybe a week, thinking this would do the trick.  When I took it out the color of the aluminum of the body was dull, with yucky black spots from the grime.  I was pissed about this, so decided to try again.

Second:  I posted about this on the LUSENET site, and the advice I got steered me to the Yamaha Carb Cleaner.  Someone suggested soaking in a few quarts of this, so I did that with #4 Body and Bowl.  (Yamaha carb cleaner makes no claims to being a degreaser, and in fact recommends injecting it directly into the carb, but at this point I was still trying to clean/DEGREASE the outside...)The result here, was roughly the same as the Chem-Dip, though it didn't dull the metal as much.  But, there are now spots of grime that can't hardly be removed.

Well, now I was really pissed.  Not only was the stock appearance of my carbs ruined, but I'd spent about $40 on a gallon and a half of two different carb cleaners which didn't clean a bleeping thing.  What the fhell was wrong here?  I'd asked how to clean my carbs on the old LUSENET site, and the advice didn't work.  What I missing something?  YEP.

Third:  For the last few years, I've had a gallon paint can in my garage.  Inside, was a miraculous substance that I had used to degrease engines/parts for years.  Um, also your motorcycle also RUNS on it.  Still guessing?  It's gasoline, you big dummy!  I soaked carbs 2 and 3 in this golden miracle elixir and the grime just fell off the carb bodies!!  After drying with Air, they looked as new and shiny as they had 25 years ago.

So where had I gone wrong?  Number 1, it had been awhile since I had worked on an engine.  Number 2, when I was younger I didn't have access to all this special #$%*, so gasoline was a given.  Most importantly, everyone on the Lusenet SOHC forum assumed that I was cleaning the INSIDE of the carbs, NOT degreasing the carbs bodies themselves.

Yes, I feel like a dumbass.  But, I'd like to spare anyone the pain of doing this.

DUMBASSES GUIDE TO CLEANING/DEGREASING CARBS

Degreasing

Take 'em apart, and put each carbs' parts into a beer cup marked 1,2,3,4.(make sure no beer in cup)  Get a paint can (with lid, you can buy them at harware store) and fill with gas.  Soak greasy bodies in gas to dissolve motorcycle muck.  Toothbrush helps.  When done, you might want to use some spray cleaner to make sure that there's no greasy muck hiding in the orifices.  Compress air dry.  They should look real good now.

Cleaning

Here's where you use the Yamaha cleaner.  Only takes about 15-20 mins to clean varnish deposits.  Pour cleaner into plastic container.  (TIP:  the closer the diameter of the container to your carb body the less cleaner you'll need to cover it completely) Soak Carb body, bowl, parts as necessary.  DON'T leave in there, it'll dull the finish if you leave in for days.  Rinse with Carb clean spray or soapy water, compress air dry.

DON'T use these cleaners until you've degreased.  It totally ruins the stock look of the carbs. 

Oddly enough though, the bowls didn't take on the dark look of the bodies -- must be a different alloy or something....

HOW I'M "FIXING" THE RUINED ONES:

If only I had f'ed up 2 and 3, it wouldn't matter as they're on the inside.  So, I still have 1 and 4 looking like #$%*.  Luckily, they look 100% better after a bath in the miracle gas elixir.  The advice I've had here tells me the only way to brighten the appearance is to get the bodies bead blasted.  I'm thinking of trying that, or just cutting my losses.

I'll try to get some pics to post showing the good from the bad.

out,

zeke

Offline Bob Wessner

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Re: Carb Cleaning/Degreasing
« Reply #1 on: April 04, 2005, 02:55:14 PM »
Do post some pics when you get a chance, I would be very interested in seeing the diff. though screwing around with gas makes me nervous.
We'll all be someone else's PO some day.

Offline Zeke

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Re: Carb Cleaning/Degreasing
« Reply #2 on: April 04, 2005, 07:55:05 PM »
OK, Let's try the pics.  I'm going to link them incase they are too big:

This one is Carb #1, and I used Chem Dip on it.  It really looks alot better now after soaking in gas for a few days and much scrubbing....

http://www.toddbrake.com/cycle/carb1.JPG

Note that the float bowl didn't discolor even though it was in the Chem Dip the same amount of time.

Here's carbs 2 and 3, which were degreased using gasoline.

http://www.toddbrake.com/cycle/carb2.jpg
http://www.toddbrake.com/cycle/carb3.jpg

They look totally stock which is what I was hoping for.

Here's carb 4, which was soaked in Yamaha Cleaner.

http://www.toddbrake.com/cycle/carb4.jpg

Again, this was soaked and scrubbed hard with gasoline to remove all the moto-mung that the Yamastuff didn't remove.

Zeke

Edit to add:

I guess you could say that they don't look horrible -- but definately don't look uniform which is what I was hoping for.  If you'd seen them when I first took them out of the cleaner and prior to gas bath you'd understand why I was so pissed.  Of course, it was my error that I wasn't degreasing them first before using the carb clean to remove any internal mung.

Also, yah don't have to use gasoline -- you could use any other grease dissolving solvent such as white gas, kerosene, diesel fuel, or any number of biodegradeable solvents.  But, I've tried bidegradeable and while it works OK on my pedal bike parts it just doesn't have the "kick" for tough motorcycle grime.
« Last Edit: April 04, 2005, 08:01:07 PM by Zeke »

Offline Bob Wessner

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Re: Carb Cleaning/Degreasing
« Reply #3 on: April 04, 2005, 08:04:52 PM »
I went through the same routine last summer. First with stinky Chem-Dip. I was warned by folks here, but I already had it when the question came up. I had the same feeling about the outcome. I finally went and got Yamaha, I might be the one mentioned earlier who dipped bodies and parts in the stuff. I was very please with how they turned out (see pic) it's small, should pop right up.

http://home.att.net/~bobwessner/wsb/media/214100/site1048.jpg

By the way, finally got back out in the garage today after a very long winter. The weather has been mild and I can STILL smell that Chem-Dip!!

We'll all be someone else's PO some day.

Offline Terry in Australia

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Re: Carb Cleaning/Degreasing
« Reply #4 on: April 04, 2005, 11:37:34 PM »
G'Day Zeke, like I suggested on your original Lusenet post, beadblasting is about all that'll get that horribly ugly discoloration off, just make sure you clean every last bead outta them carbs afterwards, because if you suck them into your engine, dirty carbs will be the least of your worries! Cheers, Terry. 8)
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

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Offline Bryan Boyle

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Re: Carb Cleaning/Degreasing
« Reply #5 on: April 05, 2005, 05:46:32 AM »
I have another suggestion, which we use to clean parts in the shop at the airport where I turn
wrenches part time: varsol (or, stoddard solvent/mineral spirits for those who know it by that name).

While flammable, it is remarkably less so than gasoline, having a lower rate of evaporation and fewer
Really Bad Additives than the crap you get out of the pump down at the local gas steal oops dealer.

Just a thought.  It doesn't discolor pot metal...and is a bit less aggressive than gasoline...but,
to one's health and safety, perhaps a better choice.

Just my $.02.  Feel free to ignore...:)
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Offline Zeke

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Re: Carb Cleaning/Degreasing
« Reply #6 on: April 05, 2005, 11:20:17 AM »
Thanks for the suggestions, all.  I agree that it's nice to avoid your bare hands in gas, but I don't do this for a living.  Still, I may just have to find a gallon of that to try in my degreasing can...

Terry, I was just talking to my workmate with the bead blaster -- he says that you'd really have to plug the holes tight not to get the glass in everything.  With the non-removable felt seals and o-ring surfs, I was wondering if you had tried this and what your opinion is?  Sure, I can wash and blow out all the channels when it's finished but I don't really have a good feel for what the blasting might do if I'm not careful.

That aluminum crankcase paint could be a good solution to a uniform color -- is any of that high-temp paint resistant to gas?

Thanks,

Todd

Offline Terry in Australia

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Re: Carb Cleaning/Degreasing
« Reply #7 on: April 05, 2005, 04:51:24 PM »
G'Day Todd, to bead blast your carbs you'll need to strip them completely, so any O rings etc will have to be removed. (What felt seals?) I actually made one set of carbs out of two because I'd busted off one of the float pivot towers in my carbs, (trying to tap out a recalcitrant pivot pin) and I had another set with badly rusted chrome bits, so I stripped them down to the smallest piece (having a parts manual is pretty important), and bead-blasted the castings unmercifully.

I didin't bother plugging or masking anything, I just let it rip, so the end result was that I took everything back to clean virgin alloy. I then washed the castings in warm soapy water, blew out all the orifices with lots of shop air, dried them in my old drying cabinet (or the wifes oven if she's out :-) and then sprayed them with WD40 to stop any corrosion and provide a little lubrication.

I'd bought new carb kits a couple of years ago (in fact, 6 years ago when I bought the K3) so I took the opportunity to install them, then I carefully re-adjusted and re-assembled everything, after polishing the float bowls and carb tops and replacing all the rubber hoses, I "bench synched" them, and refitted them on the K3 with some new stainless hose clamps that I bought at my local hardware store because I didn't have new inlet rubber boots and mine had gone hard and crappy.

I'll buy new boots eventually, but as it's not sucking air at the moment, there's no rush. Re: painting your carbs, I've gone off that since the tragedy that befell my most beautiful F2, (in my "I'm as mad as hell" post) it wasn't necessarily the gas, but probably the additive I used, either way, I don't recommend painting them any more. Here's a pic of the finished K3 carbs before I refitted them. Cheers, Terry. 8)
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline R. Hykawy

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Re: Carb Cleaning/Degreasing
« Reply #8 on: April 05, 2005, 07:20:11 PM »
Terry, just wondering how the wife cooks things with you useing the oven all the time for parts?LOL Richard
Richard Hykawy

Offline Zeke

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Re: Carb Cleaning/Degreasing
« Reply #9 on: April 05, 2005, 09:34:45 PM »
Hi Terry:

Thanks for the good info.  And I gotta say, you have to love this new forum, eh?

So much easier to use that the good old forum.  It's like a good 'ol SOHC versus a steam engine, yeah?

I was getting ready to bag the idea of blasting and just live with imperfection, but that pic of your carbs looks great!!

I have both an official honda manual and a clymer -- and my carbs are completely disassembled -- I just put the exterior parts back together for the blasting.  And, I bought 4 honda rebuild kits for the a$$-raping sum of $140 US!!!  So I'm trying to do it right.  At this point, I'm wishing I had bought one of those rebuilt sets from ebay, but where's the fun in that? ;)

Have a look at my seals:

http://www.toddbrake.com/cycle/carb3.jpg

Notice that the seal on the choke shaft (lower one) is not rubber -- maybe not felt, but it's fabric of some kind.

Here's the rundown on the seals:

All 6 choke seals are fabric.  I'm missing two of them (somehow during cleaning)...

Of the 6 throttle shaft seals, only two are felt.  The inner 4 (on carbs 2&3, go figure.) are rubber.  The end two are again, felt.
Luckily, I'm not missing any of these.

Were you able to remove your seals from these locations, or is it possible to just "miss" them with the blast?

I have another thread there regarding the replacement of the 2 missing choke seals -- any suggestions?  I'll try the dealer tomorrow but the last time I asked them about a replacement part (plastic choke arm) they told me that you can only get rebuild kits.

Thanks again

ZEKE


Offline Zeke

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Re: Carb Cleaning/Degreasing
« Reply #10 on: April 07, 2005, 04:21:46 PM »
Hey All:

I just got my carbs back from bead blasting -- man Terry, you were right.

They look a treat.  I'll post a picture or two tonight if I have a chance.

For future reference, due to the numerous shaft seals that aren't easily replaceable as well as the pressed in jets I didn't want to mess with, I semi put my carbs togeter and plugged all orifices possible.  That way I could trust someone else to do whatever and know that nothing was going to be damaged.

I'll still have to clean them thoroughly as Terry suggested before reassembly.

Stay tuned for the pics.

Zeke