I’ve decided that not having a front fender sucks balls. One could argue that it looks kinda cool, but it’s more of a hassle than it’s worth; particularly when one lives in a place where it rains all the goddamn time.
I long ago #$%*-canned the original fender, which is fine, I guess. I’m not sure I can think of a graceful way to mount it to the USD forks anyhow. I though about just picking up a factory gixxer fender, but
A: They look kinda dopey
B: It wouldn’t fit either; it was never meant to fit over a 19” tire/wheel
I really like how the fender looks on the Sport 1K’s…
![](http://www.ridelust.com/wp-content/uploads/sport_1000_s_1.jpg)
…but even a used & banged up one on eBay was selling for more than I thought seemed reasonable.
So, I decided that I would make my own damn fender; screw those guys and their overpriced Italian junk.
![Wink ;)](http://forums.sohc4.net/Smileys/default/wink.gif)
Started off with a couple pieces of foam insulation glued together & cut down to a rough size:
![](http://i264.photobucket.com/albums/ii181/Staggerlee101/Moto/a0640a3d.jpg)
Cut out the basic profile on the band saw:
![](http://i264.photobucket.com/albums/ii181/Staggerlee101/Moto/1a686eaf.jpg)
I used a “cheese grater” made for smoothing down bondo and shaped the foam buck into something resembling a fender:
![](http://i264.photobucket.com/albums/ii181/Staggerlee101/Moto/e5ac8ab0.jpg)
To ‘glass it up, I just use plain ‘ol Bondo cloth like you can find at any Ace/Napa/whatever:
![](http://multimedia.3m.com/mws/mediawebserver?mwsId=66666UuZjcFSLXTtNXM2MXfVEV76EbHSHVs6EVs6E666666—<br /><br />I do prefer working with epoxy resin & hardener though; it’s not so stinky:<br />[IMG]http://i264.photobucket.com/albums/ii181/Staggerlee101/Moto/32be0d4d.jpg)
Just need to let it cure for a day or so and we’ll see how she looks:
![](http://i264.photobucket.com/albums/ii181/Staggerlee101/Moto/847ea74a.jpg)
![](http://i264.photobucket.com/albums/ii181/Staggerlee101/Moto/defb49b6.jpg)
I have no idea yet how I’m actually going to mount the thing once it’s done, but it’s a start at least…