Author Topic: Exhaust Header touching frame - CB500 w/pic  (Read 1684 times)

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Offline ben.cb500

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Exhaust Header touching frame - CB500 w/pic
« on: November 25, 2009, 02:18:30 PM »
I have a 71 CB500 with the original exhaust. Its new to me. I suspect the original exhaust was put back on to sell it and I have not had the bike very long.

While cleaning up the pipes to put it away for the winter I noticed the right side lower is tight up against the frame tube near the bend around the bottom.

Is this normal? Wont I rub a whole in it?

Any tips on refitting it?

Thanks
« Last Edit: December 04, 2009, 09:13:22 AM by ben.cb500 »

Offline kslrr

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Re: Exhaust touching frame - CB500
« Reply #1 on: November 25, 2009, 09:22:39 PM »
Is it the header or the muffler touching?  Either way, I don't think the pipes should be in contact with the frame.  Maybe the pipes are tweeked.
Now  1972 CB350FX (experimental v2.0)
        1981 CB650c Custom with '79 engine (wifes)
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        1977 Yamaha XS750D (in progress)
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Offline mystic_1

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Re: Exhaust touching frame - CB500
« Reply #2 on: November 25, 2009, 09:29:49 PM »
Yup, that's abnormal.

Try loosening the clamps and mounting bolts, see if it can be pulled back in to place.  Sometimes improper installation can cause things like this.

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Offline ben.cb500

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Re: Exhaust touching frame - CB500
« Reply #3 on: November 26, 2009, 08:21:47 PM »
yep its the header, seems to follow the frame down and under.

how much finagling can the pipes endure?

Offline 754

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Re: Exhaust Header touching frame - CB500
« Reply #4 on: November 26, 2009, 08:31:57 PM »
Someone had that a while back, actually had the pipe on the wrong side of frame or the mount?.. are you sure it routed right?
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Offline ben.cb500

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Re: Exhaust Header touching frame - CB500
« Reply #5 on: November 28, 2009, 08:58:12 PM »


are you saying that left was put on a right or that it was just routed the wrong way?

been checking out photos of others, the right lower doesnt come near the frame, mine is definately up tight on the frame at the bend.

so i should loosen it all off and try to reroute it to the inside of the frame.....

Offline 754

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Re: Exhaust Header touching frame - CB500
« Reply #6 on: November 28, 2009, 09:23:20 PM »
If I remember, he had put one pipe on the wrong side of the sidestand mount..
Maker of the WELDLESS 750 Frame Kit
dodogas99@gmail.com
Kelowna B.C.       Canada

My next bike will be a ..ANFOB.....

It's All part of the ADVENTURE...

73 836cc.. Green, had it for 3 decades!!
Lost quite a few CB 750's along the way

Offline ben.cb500

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Re: Exhaust Header touching frame - CB500 w/pic
« Reply #7 on: December 04, 2009, 09:12:14 AM »


took a photo and since I removed a very wide engine guard I think what has happened is that the PO had bent/jogged the exhaust outwards to clear the hardware.

Can I bend the header back you think? Is there a method I could use to reduce the risk of ruining the pipe?

Any tips appreciated.

Offline steamnjn23

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Re: Exhaust Header touching frame - CB500 w/pic
« Reply #8 on: December 04, 2009, 11:06:33 AM »
would swapping pipes #3 and #4 solve the problem?

i had a similar issue with my bike.  i lossened up the pipes at the head and the collector.  then i twisted/rotated the collector. when everything had clearance, i locked it all back down.

what does your set up look like at the collector?
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