Ever feel like you're moving through molasses on your bike build? It seems like my progress is going REALLY slooooow.
I was just served a subpoena - I'm being sued by my front hub's retaining nut for "cruel and unusual punishment." Man, am I a TOOL! I totally boogered it up getting it out. I took dagersh's advice and drilled out the punch mark holding it in. After that, I started trying to remove it. I found the metal is so soft that I really chewed it up using a flat tip. So, I moved on to a punch, and I still chewed it up. Dunno if I can reuse it or not:
Moral of the story: get/make the right tool to remove the hubs' retaining nuts.
Cussing about the retaining nut's new condition, I moved on to removal of the bearings. I couldn't seem to remove the front hub's wheel bearings with others' suggestions - hammer and drift/punch/screwdriver. So, off to Carquest where they put the hub under a 20-ton press. They didn't put much pressure on them, but enough to realize they weren't budging. Returned home for more time on this forum only to learn one of the bearings has a boss behind it, so it wouldn't have budged if they put all 20 tons on it (unless that much pressure would have torn the boss off the hub). In this pic you can see the inside of the hub. The boss is on the far side and is a smaller diameter hole than the one in the foreground:
I'm jumping ahead. Since I wasn't able to get the bearings out, I decided it's time to buy the right tool. So, off to HF I went for this. It worked great ($40)!
Another thread had asked about the spacer that goes in the middle of the hub. It's smaller side rests inside the boss. Here's a photo for orientation. Kind of tough to tell, but the smaller side of the spacer is on the left:
While at Harbor Freight, I was hypnotized by all the tools and walked out with the large model of vibratory tumbler. I was psyched to realize it would hold my front wheel's spokes. I had called Eastwood, and their large model, at $550, won't hold 19" wheel spokes. This one does, and it's on sale for $150 until 3/25/2010. It was highly recommended I buy the extended protection plan for anything over $50 by one of the HF employees. So, for an extra $34, I've got two years' warranty. Here are pics of the spokes and nipples when I dropped them into the tumbler Thursday.
I'm really hoping this works. I don't know why I've such an adverse reaction to paying $200 for ss spokes, but if the tumbler works, it'll pay for itself quickly. Not to mention all the nuts/bolts I can get a nice shine on! I'm not sure yet if it'll knock off the old cadmium plating or not. I'll post after pics next week once the spokes go through a few days in the fine walnut shell media with some metal polish.
My intent on Seamus is to do everything myself (with the exception of possible engine machining - hopefully not necessary). So, I've started construction of a paint booth of sorts. I've a buddy who lost his front fender due to a yahoo backing into his Harley while parked at Home Depot. My dad donated his old Road King fender. So, I stripped it yesterday and will prep, primer and paint it over the next couple weeks. Hopefully, I'll get all the runs and overspray out of my system before I paint Seamus!
If you're sorting through your parts bin and find a front hub retaining nut you're not using, let me know how much you need for it!