Author Topic: Is my brake caliper piston toast?  (Read 4817 times)

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Offline csendker

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Re: Is my brake caliper piston toast?
« Reply #25 on: January 12, 2006, 04:44:04 PM »
So if the stock piston has this cap-thing on the end, is there any issue using an aftermarket piston that's open?
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Offline dusterdude

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Re: Is my brake caliper piston toast?
« Reply #26 on: January 12, 2006, 04:49:06 PM »
no,doesnt matter
mark
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Offline Terry in Australia

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Re: Is my brake caliper piston toast?
« Reply #27 on: January 12, 2006, 05:03:20 PM »
So if the stock piston has this cap-thing on the end, is there any issue using an aftermarket piston that's open?

Put the cap on it, if it'll fit mate. cheers, Terry. ;D
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So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

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Offline csendker

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Re: Is my brake caliper piston toast?
« Reply #28 on: January 12, 2006, 05:51:09 PM »
The cap-thing seems to be a permanent feature. I have no idea if/how it would come out.  And I'm not sure it is necessary, or it would be included with the replacement.
Actually runs --> 1975 CB550-K1
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Barrett99

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Re: Is my brake caliper piston toast?
« Reply #29 on: January 12, 2006, 07:03:31 PM »
The guy on ebay who sells the phenolic piston has a good product, he cuts them down from a Mercury Lincoln part.
I installed mine with new pads, stainless lines and a master cylinder kit.  Use Dot 5 fluid also.  No rubber problems, no noise,
no gunking fluid.  Check ebay listings for the various cb models, he usually has an auction going on. 

Offline mrbreeze

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Re: Is my brake caliper piston toast?
« Reply #30 on: January 12, 2006, 07:41:46 PM »
OK!!!!!----Now that you all have the piston prob. worked out ....lets go back to the problem of it not releasing. Go back to the good ole archives and  read!!!(READ DEEP!!!) Remember the the little tiny compensation hole in the master cylinder reservoir? ""MAKE SURE!!!"" that this is not plugged with 30 year old flem,#$%*,garbage!!!! Always go to the archives if you don't find the answer on the recent posts!!!! (Hope this helps!!!)
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Offline csendker

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Re: Is my brake caliper piston toast?
« Reply #31 on: January 12, 2006, 08:02:14 PM »
Archives?  I just did a search for: "compensation hole in the master cylinder" and came up with nothing.  I read the brake FAQ also.  What am I missing?
Actually runs --> 1975 CB550-K1
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Gallery --> http://www.sohc4.us/gallery/v/members/personal/Christopher/?g2_navId=xada3c7ff

Offline csendker

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Re: Is my brake caliper piston toast?
« Reply #32 on: January 12, 2006, 08:11:39 PM »
I found a link to "Greenspun Archives", but it's broke (Quote: "Sorry, SMF was unable to connect to the database. This may be caused by the server being busy. Please try again later." endquote).  Are these the archives of which you spoke?  I also checked my Clymer manual, and (big shock here) nothing.
Actually runs --> 1975 CB550-K1
Projects ---> Crusty old boat
Gallery --> http://www.sohc4.us/gallery/v/members/personal/Christopher/?g2_navId=xada3c7ff

Offline mrbreeze

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Re: Is my brake caliper piston toast?
« Reply #33 on: January 12, 2006, 09:22:29 PM »
Just look into your reservoir.You will see a very small hole in the bottom. I was told to use a small guitar string and poke through that hole.Worked for me.Just be careful not to spill the brake fluid on anything(Will definetly eat paint!)Try it and good luck.
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Offline csendker

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Re: Is my brake caliper piston toast?
« Reply #34 on: September 26, 2006, 08:49:27 AM »
Here's the results to date:

Those pictures were actually of a spare, but I have no reason to believe my current piston is any better.  So I bought one of the phenolic pistons but it's still sitting on my workbench with most of the rest of the front brake rebuild parts. It's still sitting because since this original post, I replaced my handlebars from the low-rise bars that came with it to a set of OEM standard bars.  In the process, I found the PO replaced the top brake line with a shorty SS braided line to accommodate the lower bars and it no longer fit.  Fortunately, I had a spare old, but still serviceable lines off some of the brake stuff that I had been acquiring.  In the end, I dumped the fluid, replaced the lines (albeit temporarily with old), refilled with new fluid and bled them out.  Shazam!  Now everything's been working quite nicely and the brakes are much, much firmer with no perceptible dragging.  I'm still going to rebuild the whole mess, but the focus has been on riding, not wrenching. Now with the onset of crappy Buffalo winter weather, that will change.

Moral of the story: When you buy a new ride, dump the old brake fluid, replace and bleed.  It's too important a system to be running around with old, unknown quality fluids coursing through your brake lines. 

And when I finally get around to my brake job, I'll try to remember to post the results.
Actually runs --> 1975 CB550-K1
Projects ---> Crusty old boat
Gallery --> http://www.sohc4.us/gallery/v/members/personal/Christopher/?g2_navId=xada3c7ff