Sorry, I'm not done yet. Sheesh, get back to work and find out you've been flamed as well as *&^%$ by the white house, what a day.
In order:
Mlinder: Yes, less restrictive filters will increase performance. A very simple test here is to put the factory oil bath filter back on a bug, accelerate as fast as you can from zero to 40, time the results. Now repeat with a paper round filter, a foam round filter, and a K&N type round filter. Then come back and tell me that there is no difference. Or, you can just check any of a number of dyno tests that have been done over the years. Is it a huge difference? No. Except in the more extreme situations, like a dirty paper vs a clean oiled foam. And don't give me that "apples and oranges" bit. Internal combustion is internal combustion. Hell, they are both even air-cooled. What more do you want?
TT: So you are contradicting yourself now?
Me "So then, the stock carb configuration is tuned around the fact that the stock filter media limits air flow, correct?"
TT"No. Unless, you clog the filter up with dust. The stock carb settings are tuned to the intact tract and the air filter pressure drop."
That air filter pressure drop is caused by the limitation to flow. I.E. No filter, no pressure drop also no restriction to flow. Filter=restriction=pressure drop.
Me"I know, the air box also smooths air flow, bonus... How can it possibly be a good thing to limit or restrict air flow?
TT"It doesn't, for the stock engine, it's just a fictional point you made up."
Actually, you stated that the filter created the necessary restriction for proper tuning, back in the "vintage motorcycle shop" thread.
I'll save some space and not copy everything for these:
I stated that the air should be suitably clean, so I wasn't advocating no filter. Even drag-race guys typically use a filter.
I've seen a great many hardtail bikes that have been ridden all over hell and gone for a great many years. So, yes, I expect one to last 100,000 miles. Don't really know what the engine life has to do with the bike life though. I've destroyed more than a couple vehicles and moved the engines into fresh rigs.
I do not choose to go to a modern bike as A) I already own this one. B) Most modern bikes look like (IMHO) crap. C) I prefer to be able to build things to suit MY conditions and needs, instead of normal operating conditions.
Oiled foam filters are considered to be the best flowing/filtering. AEM produces a dry filter that out flows and filters K&N, also Alexi filters. Petersons 4wheel and offroad did a write up a year or two back, unfortunately my magazine stash is still packed or I would cite the exact issue.
I source my parts through Summit Racing, so by Cheap-o I mean their house brand filters. Two of which showed up with K&N stamped in the rubber. So I seriously doubt that there is a quality issue. Just like Wal-mart oil isn't going to be made by Wal-mart, same for Napa, Jegs, etc. etc.
Me"Speaking of which, whether or not there is a honking big filter, if there is a pressure differential (which TT has time and again stated is necessary for proper tuning) created across the filter media then the filter is not flowing as much as the engine can ingest."
TT"Science does not support that statement, I'm afraid. It does consume more energy to maintain the same air flow. But, the pressure drop alone does not freely equate to reduced flow."
Ummm...Science does support that statement. A vaccum (aka pressure drop) only exists when there is a restriction to flow. When flow is in conjunction with a timed event (valve opening and closing) and there exists a pressure that is less than atmospheric, then that displacement has not been completely filled. Obviously the situation has more involved than just what filter is in use, otherwise we would all run around with no filter, get 100% VE and longevity be damned. But every little bit helps. This is also why turbulence is such a big deal, correct?
And yes, I am looking to change things. For instance, I feel no need to feel like I'm straddling a barrel. Did you realize that the frame is nearly 7.5 inches wide at it's narrowest? The seat is 10.5" at the front, why? Oh yeah, there is a massive black box under it. The service jacked up my knees and hips, so I really don't feel like being uncomfortable on MY bike. Oh, and if it wasn't so much fun to screw with the HD guys, I would go get a normal cruiser.
Now, why are you so resistant to change? You did great research, you obviously think about this a great deal, why the massive chip? I would think that you would be a the forefront of a quest to further improve these things, but anyone so much as says "what about" and you're giving the party line. "Engineers knew best". I ditched the points and factory coils as well, what about that? Put modern tires on too, any beef there? I may very well put in hardened seats and lighter valve retainers. Hell, I'll probably put in a cam as well.
You asked what was wrong with the factory set up, well here it is. It is wide, ugly, restrictive, and in the way. Kinda like me I guess.
Cheers