Author Topic: A list of all CB550 seals, gaskets and O-rings, and some bearings. (Read 14561 times)

q2418130103p · « **on:** January 16, 2011, 07:16:39 AM »

I am sure that someone else has done this before, but here is my list of of every seal, gasket, and oring which is listed in the parts books. It is for a 1974 CB550, but I am sure it applies to other years.

I would like to be able to make notes in the list about which parts come in the athena/vesrah kits. This data provided in post #20 and combined into the list below

Required      Service Honda   In Vesrah Top/Bottom   Aftermarket Replacement
   Transmission
1   91202-426-003 OIL SEAL (12X25X4.5) gearshift drum seal   $3.21
1   91202-KFL-841 OIL SEAL (13.8X24X) gearshift seal   $3.20
1   91205-283-015 OIL SEAL (33X57X7) countershaft (output sprocket seal)   $6.43
1   91207-374-000 OIL SEAL (34X8) seal plug (discontinued)   $7.90
1   91306-703-000 O-RING (24.5X1.5) internal oring on countershaft (disc'd)   $1.96

   Cylinder @ Head
1   91256-096-651 OIL SEAL (4.8X14.5) tach seal    $3.08
6   91318-300-013 RUBBER, SEALING head nut seal   $16.68
8   91301-200-000 O-RING (10X1.6) valve guide oring   $15.44   x
2   91301-426-010 O-RING (4.9X2.5) head dowel oring   $2.56   x
8   91302-001-020 O-RING (30.8MM) tappet oring   $17.92   x
4   91302-001-020 O-RING (30.8MM) intake manifold oring   $8.96   x
4   91304-286-000 O-RING (61.8X2.0) cylinder sleeve oring   $21.52   x
2   91310-426-000 O-RING (11X2.5) cylinder to case dowel oring   $6.00   x
1   91310-426-000 O-RING (11X2.5) tach oring    $3.00   x
4   91319-323-000 O-RING (6X3) rocker shaft cover oring   $6.12   x
1   12191-426-306 GASKET, CYLINDER cylinder to case gasket   $12.60   x
1   12251-374-306 GASKET, CYL HD head gasket   $57.32   x
1   12329-323-000 GASKET, BTHR CVR breather cover gasket   $6.99   x
1   12391-323-000 GASKET, CYL HD CVR rocker cover gasket   $30.56   x
4   18291-390-306 GASKET, EX. PIPE exhaust pipe gasket   $17.48   x

   Crankcase @ Oil Filter
1   91301-MY9-003 O-RING (15X2.5) oil filter bolt oring   $0.85
1   91316-425-003 O-RING (89X4.5) oil filter housing oring   $2.57
1   91319-300-000 O-RING (13X2.5) oil passage plug oring   $3.22
3   94608-40000 O-RING (19.4X2.8 ) oil passage plug oring   $2.10
1   11398-426-000 GASKET, OIL PAN oil pan gasket (aka oil pump gasket?)   $6.06

   Clutch @ Crankcase
1   91204-286-003 OIL SEAL (18X29X7) kick start seal?   $2.57
1   91259-VM0-000 OIL SEAL (10X16X4.5) outer clutch lever seal   $1.80
1   91301-704-000 O-RING (6MM) inner clutch lever oring   $1.62
1   91354-371-000 O-RING (23X2) dipstick oring   $1.85
1   11394-390-306 GASKET, R. CRANKCASE clutch cover gasket (disc'd)   $8.96   x
1   30372-300-300 GASKET, POINT COVER point cover gasket    $5.89   x


   Camshaft @ Crankshaft
8   12209-333-005 SEAL, VALVE STEM valve stem seal   $47.52   x
1   91201-300-003 OIL SEAL (30X42X8 ) crank shaft oil seal, rotor side   $7.24
1   91201-323-005 OIL SEAL (30X45X8 ) crank shaft oil seal, points side   $8.34
1   91305-323-000 O-RING (5.8X1.9) cam chain tensioner o-ring   $1.76   x

   Alternator @ Oil pump
2   15155-323-000 COLLAR, O-RING oil pump collar (discontinued)   $1.82
2   31206-402-008 O-RING (60X1.4) oring in starter   $8.16
2   91301-268-020 O-RING (13.6X2.4) oil pump collar oring   $3.36
1   91302-250-010 O-RING (47X3.2) oil pump to case oring   $4.20
1   91312-MG7-003 O-RING (24.4X3.1) starter to case oring   $3.51
1   94608-40000 O-RING (19.4X2.8 ) oil passage cap on pump oring   $0.70
1   11691-323-306 GASKET alternator cover gasket (aka dyno gasket?)   $7.19   x
1   31282-323-300 GASKET, START MTR CVR starter motor cover (disc'd)      x

   Oil Pump Internal
1   91305-426-003 O-RING (46x2) oil pump cover   $4.13
2   91302-377-000 O-RING (15x2.5) suction and feed     $6.82

   Carburetor
4   16010-323-305 GASKET SET gasket kit, 1 per carb   $48.68

   Fuel Tank
1   16950-393-015 PETCOCK ASSY. petcock assembly   $41.43
1   16952-388-015 SCREEN SET   $21.25
1   17534-323-300 GASKET filler cap

   Wheel
1   DUST SEAL (22X36X8) 91252-300-003 Front wheel dust seal   6.01      AllBalls 30-3601
1   Front wheel seal #2         AllBalls 30-5009
1   OIL SEAL (34X55X9) 90753-283-000 Rear wheel dust seal   8.97      AllBalls 30-5502


Required
   Camshaft @ Crankshaft
8   Multiples Connecting Rod Bearings
10   Multiples Crank Bearings

   Front Wheel @ Rear Wheel
2   96140-63020 Front Wheel Bearing 6302U         AllBalls 6302-2RS
1   96140-63040-10 Rear Wheel Bearing #1 6304U         AllBalls 6304-2RD-QE6
1   96140-63050-10 Rear Wheel Bearing #2 6305U         AllBalls 6305-2RD-QE6

   Transmission @ Kickstart
1   23931-323-004 Main shaft gear needle bearing (disconitued)
1   25100-374-003 Oil pump bearing (discontinued)
1   91002-KY4-901 Primary shaft left side bearing 63/22
1   91002-283-000 Countershaft bearing 5205
1   91002-286-008 Mainshaft bearing 5205HS (disconitnued)
1   91007-323-000 Gear needle bearing (disconitued)
1   91008-374-003 Shift drum bearing 16005
1   91022-374-003
1   96100-62050-00 Primary Shaft right side bearing (6205)

Kong · « **Reply #1 on:** January 16, 2011, 07:18:27 AM »

You sir are a blessing to every creature that walks on two legs. I expect the moderators will want to consider this for the FAQ section.

q2418130103p · « **Reply #2 on:** January 16, 2011, 07:25:06 AM »

Quote from: Kong on January 16, 2011, 07:18:27 AM

You sir, are a blessing to every creature that walks on two legs.

Thats what my wife says ;-)

If I missed any parts please let me know. If there are non-listed parts that should be listed, let me know.

I was planning on making a similar list for all the bearings, which will mostly be aftermarket, but I think it would be nice.

apex_seeking · « **Reply #3 on:** January 16, 2011, 05:33:17 PM »

Curious. I got a gasket set from Bike Bandit for my 550 and it is 16010-323-315. Not the 305 you have listed. I'm i holding the wrong kit or is that a year specific thing?

q2418130103p · « **Reply #4 on:** January 16, 2011, 05:47:07 PM »

16010-323-315 was superseded by 16010-323-305 according to csmnl:

http://www.cmsnl.com/products/16010-323-315-packing_16010323004/

cafe550 · « **Reply #5 on:** January 16, 2011, 06:18:18 PM »

just a few you may want to throw in

petcock o-rings one between tank and cock

one in cock bowl

q2418130103p · « **Reply #6 on:** January 16, 2011, 06:26:51 PM »

Quote from: cafe550 on January 16, 2011, 06:18:18 PM

just a few you may want to throw in

petcock o-rings one between tank and cock

one in cock bowl

Done

cafe550 · « **Reply #7 on:** January 16, 2011, 06:35:36 PM »

and the 2 fiber washers on the petcock mounting screws

q2418130103p · « **Reply #8 on:** January 16, 2011, 06:42:55 PM »

Are those 'consumable'?

cafe550 · « **Reply #9 on:** January 16, 2011, 06:46:22 PM »

Quote from: q2418130103p on January 16, 2011, 06:42:55 PM

Are those 'consumable'?

i think so

q2418130103p · « **Reply #10 on:** January 16, 2011, 06:51:55 PM »

I'll add then if you get me a PN and/or description. Are they on the diagrams? I dont see them.

fmctm1sw · « **Reply #11 on:** January 16, 2011, 07:11:14 PM »

Quote from: Kong on January 16, 2011, 07:18:27 AM

You sir are a blessing to every creature that walks on two legs. I expect the moderators will want to consider this for the FAQ section.

No sh*t.. As soon as I saw the subject line I was already thinking cut and paste.

q2418130103p · « **Reply #12 on:** January 16, 2011, 09:23:32 PM »

Welp I am hoping that this list will grow with more info. I would hope people would post info about aftermarket replacements for discontinued or otherwise unavailable parts. I'd like to see the same thing happen for bearings, especially since people have to keep wasting time working with sales reps to find AM bearings that fit.

Gaither · « **Reply #13 on:** January 17, 2011, 07:00:45 PM »

q#####p

Great job - many thanks!

The ol' 550 and I thank you (as will a lot of others).

I just stuck it in "Favorites" for future use.

q2418130103p · « **Reply #14 on:** January 17, 2011, 08:13:33 PM »

Quote from: Gaither on January 17, 2011, 07:00:45 PM

q#####p

Great job - many thanks!

The ol' 550 and I thank you (as will a lot of others).

I just stuck it in "Favorites" for future use.

Happy to help.

I like the q####p, thats a new one. Most people go with q2. 12 years of saying "i'll think of a real screen name next time..."

Gaither · « **Reply #15 on:** January 17, 2011, 08:36:41 PM »

I'm just lazy! I'll have to remember "q2".

FunJimmy · « **Reply #16 on:** January 17, 2011, 09:51:16 PM »

Great work.

Thanks
FJ

fmctm1sw · « **Reply #17 on:** January 18, 2011, 04:40:44 PM »

If it helps, I just ordered a bunch of seals from bikebandit. It all shipped today (except for the tires) so I know they got it from somewhere... They even dredged up those rubber bumper things under your seat...

Items Ordered

Item Name Quantity Total Price Status

OIL SEAL (12X25X4.5)

729734 (242779-001)
Honda 1975 CB550K1 TRANSMISSION - KICK STARTER SPINDLE 1 $3.90 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

OIL SEAL 13.8X24X

729774 (1989871-001)
Honda 1975 CB550K1 TRANSMISSION - KICK STARTER SPINDLE 1 $3.89 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

OIL SEAL (33X57X7)

729888 (3891300-001)
Honda 1975 CB550K1 TRANSMISSION - KICK STARTER SPINDLE 1 $7.83 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

OIL SEAL (30X42X8)

729651 (242673-001)
Honda 1975 CB550K1 CAMSHAFT - CRANKSHAFT 1 $8.81 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

OIL SEAL (30X45X8)

729652 (242674-001)
Honda 1975 CB550K1 CAMSHAFT - CRANKSHAFT 1 $10.14 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

O-RING (13.6X2.4)

730502 (243669-001)
Honda 1975 CB550K1 ALTERNATOR - OIL PUMP 2 $4.08 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

O-RING (47X3.2)

730601 (3891493-001)
Honda 1975 CB550K1 ALTERNATOR - OIL PUMP 1 $5.11 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

Duro HF302B Motorcycle Tire

261580 (4521581-001)
Front / Rear Tire: Front 1 $34.55 Back Ordered

--------------------------------------------------------------------------------

Duro HF302B Motorcycle Tire

261581 (4521582-001)
Front / Rear Tire: Rear 1 $41.98 Back Ordered

--------------------------------------------------------------------------------

IRC Motorcycle Tubes

1634164 (6086651-001)
Rim Size: 18 1 $9.25 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

IRC Motorcycle Tubes

1634168 (6086655-001)
Rim Size: 19 1 $8.26 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

IRC Rim Strips

1634373 (6086868-001)
Rim Strip Size: 19" 1 $1.07 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

IRC Rim Strips

1634372 (6086867-001)
Rim Strip Size: 18" 1 $1.07 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

RUBBER, SEAT SETTING

696091 (103125-001)
Honda 1975 CB550K1 FUEL TANK - AIR CLEANER 2 $14.06 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

RUBBER, SEAT SETTING

696092 (103126-001)
Honda 1975 CB550K1 FUEL TANK - AIR CLEANER 2 $12.37 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

RUBBER, SEAT SETTING

696093 (103127-001)
Honda 1975 CB550K1 FUEL TANK - AIR CLEANER 1 $3.90 Shipped
1Z14X0590301348088

--------------------------------------------------------------------------------

GROMMET, A/CLNR HSG

705878 (94402-001)
Honda 1975 CB550K1 FUEL TANK - AIR CLEANER 1 $2.81 Shipped
1Z14X0590301348088

q2418130103p · « **Reply #18 on:** January 18, 2011, 05:47:24 PM »

Thanks,
I went through the seals/orings in your list. Based on the dimensions it looks like I have those all accounted for.

fmctm1sw · « **Reply #19 on:** January 19, 2011, 08:21:42 AM »

Quote from: q2418130103p on January 18, 2011, 05:47:24 PM

Thanks,
I went through the seals/orings in your list. Based on the dimensions it looks like I have those all accounted for.

I think the o-rings were for the oil pump. It is entirely possible I forgot something though ...

RContino · « **Reply #20 on:** February 01, 2011, 08:39:04 PM »

Thanks man... I've been trying to put together a list like this for quite some time now but I guess was too daunted and didn't know where to start.

Anyway I one-upped ya and went through the Service Honda website to get prices for each piece and put it on an excel spreadsheet. I then emailed David Silver Spares (DSS) and a few others in order to find out what's included in their so called "complete" engine gasket sets.

DSS uses NE brand gaskets, which I have yet to find any positive feedback about. None of the Athena resellers have gotten the list back to me yet and I see a lot of mixed reviews about those. I'm leaning toward the 55pc Vesrah set from tasmotorsports.com which lists what's included and is $74 + shipping. Unfortunately though this set leaves $102 (if purchased individually through Service Honda) worth of o-rings and seals unaccounted for. See if you can get a list for Athena, otherwise I'll post an update as soon as I get it.

I'm dealing with a '77 550k3 by the way and all the pieces are the same. I think the only things I added to your list is the exhaust gaskets and starter motor cover gasket.

The spreadsheet is attached, let me know if there are any errors.

q2418130103p · « **Reply #21 on:** February 01, 2011, 08:54:09 PM »

very cool!

The content list for the gasket kits is great, that is going to be very helpful.

bryanj · « **Reply #22 on:** February 01, 2011, 09:24:37 PM »

550 oil seal kits are not easy to find but 500 ones are and the only difference is the 500 pushrod seal is replaced with a blanking plug on the 550 and that is re-usable. I have never found a gasket kit that included any seals.

The only problem i had with an NE set was that it was listed as 550 but had a 500 clutch cover gasket in it.

q2418130103p · « **Reply #23 on:** February 07, 2011, 06:06:44 PM »

I added a short list of bearings, just the ones that I could quickly find in the fiche. I figure I will update the list with aftermarket part nmbers as I find them.

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Author Topic: A list of all CB550 seals, gaskets and O-rings, and some bearings. (Read 14561 times)