Sorry for the lack of updates!
I am vigilantly working though, I promise! The new front end is here. I am using a 1st generation GSXR750 forks with the external damping control. Nice and big at 41mm, but still standard forks which retain the nice vintage looks.
The bearings were a little hard to track down, but I finally found what I need. The stock bearing from the All Balls 400f kit fits the bottom, but I had to order the second bearing from the local bearing house. When it gets here it should bolt on.
Secondly, I bought an 86 FZR250 swing arm from Ebay UK. It is a nice boxed unit with the perfect 205mm pivot length. It uses a needle bearing pivot and is 1.8 lbs lighter than the stock unit even in stock trim. I have to build shock mounts for it to mount the Ohlin's units to the bike, and it will need shortened by 4" to retain the stock dimensions. The wheel mounting area is 5mm narrower than stock, but I am using a custom hub out back that I will post more info on when I receive from the machinist. Stand by for a full review on that! The biggest task to mounting this arm is that it used a 17mm pivot bolt which I wanted to retain due to it being a nice stainless hollow unit. To make that work, I had to replace the stock 15mm pivots in the frame to accept the 17mm bolts. I got a piece of 17mm I.D. chromoly tubing from the local steel shop, cut them to 60mm each, and carefully removed the wends from around the stock pivot tube to remove it. The new tubes were mocked up and welded in. I will be adding flat plate bracing to the stock bracket for added peace of mind, but it is now installed and pivots perfectly.
New arm:
Installed, stock arm resting on top to show the comparison:
I am waiting on parts, and after I overhaul the shop, I will have this bike on the bike table to begin assembly. I will be using Katana offset rotors up front with dual nissin calipers. I am having 2 adapters made to bolt them up to a stock hub. Can't wait to make her a roller.
Also on order is a replica RC162 fairing. I decided that to take full advantage of this motor, I want that full fairing, not to mention it looks amazing. The only difference, is mine will have a headlight cutout in it since this will be a mostly street bike....pics as they come!