Author Topic: cb550 caliper rebuild crappity crap  (Read 11046 times)

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Offline Roach

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Re: cb550 caliper rebuild crappity crap
« Reply #25 on: March 18, 2011, 05:59:17 PM »
i don't think the problem is with your caliper!!!! they are very simple only 2 parts your seal and piston if its not leaking then its not it... you are getting some movement in it because you are getting a bit of friction on your rotor...buy a master cyclinder rebuild kit. and if you have the original brake lines go to SS.. ;)
as i stated above if you are having spongey brakes re build your master its easy to do at the same time replace your lines if they are old they could be expanding beyond normal limits
1978 CB550K Cafe Racer

Offline TwoTired

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Re: cb550 caliper rebuild crappity crap
« Reply #26 on: March 18, 2011, 11:42:17 PM »
What condition are the brake hoses in?
Are they in the stock arrangement?

Do you use the stock handlebars?

funny you should ask that as i was juts looking at that as a possible explanation. i have drag bars, and because of it the brake hose goes down from the MC, then rises slightly up, and back down towards the banjo bolt in the middle of the triple tree. is air collecting there perhaps?

That is likely the problem. (Making your problem self inflicted.) Air rises to the highest point in the system.  With stock bars, that's the master cylinder relief hole.
If you have a ridge higher than the master, the bubble gets trapped there, as they can rise no further.  And, you can't push the bubble fast enough to get it down to the caliper bleed fitting.  Almost guaranteed spongy lever.

What you can do, is temporarily mount the master so that that relief hole is at the highest point of the brake system.  Then when you slowly cycle the lever, the air should escape that tiny bleed hole.  With your non-stock line routing, the brake system CANNOT self bleed, and never will until you change the physical arrangement of the brake line or raise the master to high point of the system.

Cheers,



Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline dave500

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Re: cb550 caliper rebuild crappity crap
« Reply #27 on: March 19, 2011, 03:29:07 AM »
is the disc glazed?new or clean pads?if the lever isnt touching the grips you should still get a half decent stop,a little spongy feel to the lever shouldnt hurt the friction of the actual braking assembly,you might have crud pads with a poor frictional rating,if say standing next to the bike with the front brake on,can you push the bike?is the static adjustment correct?
« Last Edit: March 19, 2011, 03:31:00 AM by dave500 »

Offline nilsey

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Re: cb550 caliper rebuild crappity crap
« Reply #28 on: March 21, 2011, 07:58:10 AM »
1976 CB550K: stock airbox, cb650 cam swap, 4x2 exhaust, dual disc brake conversion.
1974 BMW R90/6