Author Topic: FFJMOORE CB550 BIG bore engine build.  (Read 83398 times)

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Offline fastbroshi

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Re: CB550 engine rebuild
« Reply #75 on: June 16, 2011, 01:58:45 PM »
uh, no spank you
Just call me Timmaaaaay!!!

Offline Flying J

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Re: CB550 engine rebuild
« Reply #76 on: June 16, 2011, 02:17:50 PM »
Yeah that cost a bit, I also talked to cycle x and they said they would be able to coat my rocker arms. So ill take the best 8 and send them out to those guys.

Offline Tintop

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Re: CB550 engine rebuild
« Reply #77 on: June 16, 2011, 03:16:28 PM »
What does cyclex charge?  You mentioned they are coating them, do know what the coating is and the process?
1977 CB550/4 Cafe - Speed Warrior / BOTM 03/11
1980 CB750F (project)
Whittaker GBF Vintage Racing Sidecar (XS750 power) - ITG / 151's / CMR Racing Products (SOLD)
1976 CB400 SS - stock / BOTM 04/11 (SOLD)
1973 CB750 K - basket case (SOLD)
77 CB550 Cafe build
550/750 Filter Thread
Sidecar Rebuild Thread

Offline Greggo

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Re: CB550 engine rebuild
« Reply #78 on: June 16, 2011, 03:52:13 PM »
What does cyclex charge?  You mentioned they are coating them, do know what the coating is and the process?

I'd like to hear this too.

Offline Flying J

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Re: CB550 engine rebuild
« Reply #79 on: June 16, 2011, 04:13:27 PM »
Rocker arms and shafts are etch prepped and coated with a Flora-Polymer that can withstand over 150 thousand PSI of load.
Greatly reduced friction will increase horsepower and reduce heat.
Flora-Polymer coatings will also retain oils for better lubrication.
Note:
Minor scuffing to rocker arm surfaces which were normally not acceptable are now usable with this process.
$ 99.00 for complete valve train   ( 4 shafts and 8 rocker arms )  exchange.

Offline Tintop

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Re: CB550 engine rebuild
« Reply #80 on: June 16, 2011, 04:31:52 PM »
WOW, $99 & the shafts too!  I'll be very interested to hear how they work out.  For a mild street motor, that's a much more cost effective solution.

Maybe I should keep the hardweld ones for the race motor, and have CycleX do an other set for the cafe.  What was their turn-around?
1977 CB550/4 Cafe - Speed Warrior / BOTM 03/11
1980 CB750F (project)
Whittaker GBF Vintage Racing Sidecar (XS750 power) - ITG / 151's / CMR Racing Products (SOLD)
1976 CB400 SS - stock / BOTM 04/11 (SOLD)
1973 CB750 K - basket case (SOLD)
77 CB550 Cafe build
550/750 Filter Thread
Sidecar Rebuild Thread

Offline Flying J

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Re: CB550 engine rebuild
« Reply #81 on: June 16, 2011, 04:40:57 PM »
He didnt say, and i didnt ask.

Offline Tintop

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Re: CB550 engine rebuild
« Reply #82 on: June 16, 2011, 05:01:32 PM »
He didnt say, and i didnt ask.

Sent him an email to find out.  Will have to find another set of rockers though, unless I pull the top off the 550.  If I do that, may as well put in the cam then, and get it degree'd later when the rockers are ready.  Of course that means no comparision 'before / after' cam.
1977 CB550/4 Cafe - Speed Warrior / BOTM 03/11
1980 CB750F (project)
Whittaker GBF Vintage Racing Sidecar (XS750 power) - ITG / 151's / CMR Racing Products (SOLD)
1976 CB400 SS - stock / BOTM 04/11 (SOLD)
1973 CB750 K - basket case (SOLD)
77 CB550 Cafe build
550/750 Filter Thread
Sidecar Rebuild Thread

Offline Flying J

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Re: CB550 engine rebuild
« Reply #83 on: June 16, 2011, 05:08:12 PM »
I may have a set for you. I have 3 full sets to take apart. I was going to pick out the best 8 but i can sell you the second best 8.

Offline Greggo

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Re: CB550 engine rebuild
« Reply #84 on: June 16, 2011, 05:24:16 PM »
This is by far the best solution I've heard, at least for my purposes.  I will be doing this in the next few months without a doubt!

Thanks for keeping up on this thread FFJ

Offline Tintop

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Re: CB550 engine rebuild
« Reply #85 on: June 16, 2011, 05:35:10 PM »
I may have a set for you. I have 3 full sets to take apart. I was going to pick out the best 8 but i can sell you the second best 8.

I'll keep that in mind ffj.  Once I hear back I'll contact you.  Would be cheaper sending a set to him.
1977 CB550/4 Cafe - Speed Warrior / BOTM 03/11
1980 CB750F (project)
Whittaker GBF Vintage Racing Sidecar (XS750 power) - ITG / 151's / CMR Racing Products (SOLD)
1976 CB400 SS - stock / BOTM 04/11 (SOLD)
1973 CB750 K - basket case (SOLD)
77 CB550 Cafe build
550/750 Filter Thread
Sidecar Rebuild Thread

Offline tweakin

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Re: CB550 engine rebuild
« Reply #86 on: June 16, 2011, 06:17:09 PM »
Took the cylinders in to have them bored .001 over the piston size. Cost is only $100.....PER HOLE!!! :o >:(
Dude, you got bent over......

Offline Flying J

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Re: CB550 engine rebuild
« Reply #87 on: June 16, 2011, 06:49:03 PM »
Well, when you do an over bore it cost more because they have to drill the holes twice. Also they are the only people around that i have found who will bore cylinders this small. So i really have no options.

Offline RAFster122s

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Re: CB550 engine rebuild
« Reply #88 on: June 18, 2011, 09:19:31 AM »
Uh...I would have been talking with Big Jay at APE to see what he could do for $400.  At those prices you could afford to crate it or heavy box it and send it to a shop farther away via UPS.
That's just overboring the cylinders, nothing else?
David- back in the desert SW!

Offline Flying J

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Re: CB550 engine rebuild
« Reply #89 on: June 23, 2011, 11:50:18 AM »
Ok, cylinders are back. They were slug bored (bored specificly to each piston) with a clearance of .001"


What is the best way to get the paint off? I want to repaint the whole motor.

Offline Greggo

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Re: CB550 engine rebuild
« Reply #90 on: June 23, 2011, 11:53:14 AM »
What is the best way to get the paint off? I want to repaint the whole motor.

After much searching/reading on here, it seems that soda blasting is the best, as the soda just dissolves right off.  I've heard bad things about sand/silica blasting, as the beads can get left behind and float around in the motor and cause havoc after your hard work.

Offline Tintop

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Re: CB550 engine rebuild
« Reply #91 on: June 23, 2011, 02:59:00 PM »
+1 on soda blast, just make sure to mask off everything you don't want touched.  Make sure you oil down the liners after washing to prevent flash rust in those nice new bores. ;)
1977 CB550/4 Cafe - Speed Warrior / BOTM 03/11
1980 CB750F (project)
Whittaker GBF Vintage Racing Sidecar (XS750 power) - ITG / 151's / CMR Racing Products (SOLD)
1976 CB400 SS - stock / BOTM 04/11 (SOLD)
1973 CB750 K - basket case (SOLD)
77 CB550 Cafe build
550/750 Filter Thread
Sidecar Rebuild Thread

Offline paulages

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Re: CB550 engine rebuild
« Reply #92 on: July 05, 2011, 11:48:24 AM »
Ok, cylinders are back. They were slug bored (bored specificly to each piston) with a clearance of .001"


What is the best way to get the paint off? I want to repaint the whole motor.

.001" is pretty tight... the tightest specs I've seen are Honda, at .0012"-.0015". Most aftermarket stuff is forged and wants even larger clearances.
paul
SOHC4 member #1050

1974 CB550 (735cc)
1976 CB550 (590cc) road racer
1973 CB750K3
1972 NORTON Commando Combat
1996 KLX650 R

Offline Flying J

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Re: CB550 engine rebuild
« Reply #93 on: July 05, 2011, 12:27:47 PM »
I should be fine, i read a lot of thread on here about it. One in particular had .001 confirmed by some people who know these motors pretty well.
http://forums.sohc4.net/index.php?topic=68776.msg780524#msg780524

Offline paulages

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Re: CB550 engine rebuild
« Reply #94 on: July 09, 2011, 02:06:38 PM »
I should be fine, i read a lot of thread on here about it. One in particular had .001 confirmed by some people who know these motors pretty well.
http://forums.sohc4.net/index.php?topic=68776.msg780524#msg780524

I'll defer to Hondaman if he has the experience/proof, I just know what manufacturers and many other old time engine builders suggest. Also, any competent machinist should bore each hole to the piston that is going in it... Every new piston I've ever measured have always been within .0001" of each other, but still... that is simply how it's done, unless it's a hack running the machine...
paul
SOHC4 member #1050

1974 CB550 (735cc)
1976 CB550 (590cc) road racer
1973 CB750K3
1972 NORTON Commando Combat
1996 KLX650 R

Offline paulh1282

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Re: CB550 engine rebuild
« Reply #95 on: July 09, 2011, 02:18:17 PM »
I have a question about your pipes. What kind are they? Are they custom made? Is it one pipe per cylinder?

Offline Flying J

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Re: CB550 engine rebuild
« Reply #96 on: July 09, 2011, 02:25:09 PM »
I have a question about your pipes. What kind are they? Are they custom made? Is it one pipe per cylinder?
They are custom and it is 1 pipe per cylinder.

Offline Greggo

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Re: CB550 engine rebuild
« Reply #97 on: July 09, 2011, 02:27:04 PM »
Ever send those rockers out to get coated?

Offline Flying J

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Re: CB550 engine rebuild
« Reply #98 on: July 09, 2011, 02:28:52 PM »
Not yet. But now that you remind me ill go to the garage and pull them off.

Offline Flying J

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Re: CB550 engine rebuild
« Reply #99 on: July 09, 2011, 02:59:42 PM »
Ok, these are the candidates I have to go out for coating. Do they look good enough to run?