Hey, my carbs have always overflowed when the bike's been parked with the petcock open. I rebuilt the carbs last year with brand new float valves and seats, and adjusted the height to what I thought was correct according to the Clymer manual. Still they overflowed. The floats show no signs of being leaky, they all float and don't make any sloshy noises. I've just lived with making sure I've closed the petcock when parked, but I have the carbs off now and I figure I should give it another crack.
Now, the Clymer manual says that my bike should have the bottom edge of the float 26mm from the base of the carb when the float is just in contact with the valve and not compressing the spring. What exactly do they mean by 'base of the carburator'? Is it to the lip that surrounds the gasket, to the little notch that is located by the float bowl clip, or to the surface on the base of the carb that the gasket touches? See picure.
I have mine adjusted to 27mm from the lip and they still overflow. I didn't check recently, but last year I checked to make sure all the float valves were functioning by holding them in lightly with my finger. So is the Clymer manual right? Is it 26mm, or is it greater?