Author Topic: misplaced instructions...dyna plug wires into dyna coils (Read 4062 times)

Andrew Foss · « **on:** October 07, 2006, 04:06:17 PM »

hey everyone, i misplaced my instructions for the dyna coils i bought many moons ago. i have everything except the plug wires done...how do these crimp ends (coil side) work?? i kow many of you have these coils/wires, please help me out
-andrew (10-12)

burmashave · « **Reply #1 on:** October 07, 2006, 05:28:35 PM »

I don't have my instructions; however, I installed mine earlier this summer. The coils themselves do not have polarity, so you can connect each either way. Each coil needs an ignition on power source and a wire that runs to the distributer.

On my bike ('77 CB750K) the ignition power supply is the black/white wire. Each coil gets its own connection to the the black/white wire.

The blue wire gets connected to the coil that fires the 1/4 cylinders and the yellow wire goes to the coil that fires the 2/3 cylinders.

joeb · « **Reply #2 on:** October 07, 2006, 06:36:42 PM »

Give this a try.

http://www.mpsracing.com/instructions/Dynatek/Dyna_instructions.htm

Andrew Foss · « **Reply #3 on:** October 08, 2006, 11:22:32 AM »

awesome, thanks guys!

Andrew Foss · « **Reply #4 on:** October 10, 2006, 06:01:32 PM »

ok, one more question....the wires that came with it (also dyna) have small metal parts that over the end (after you trim it) and plug into the coil. since i have no instructions....how do i do this part? there is also a small crimping tool that looks like you put the metal ends in and squeeze it all together. but do i need to strip the wires down to the core to do this? do i only take off the black part and crimp it to the white? do i strip a small peice to the bare wire and somehow attach that to the metal end part, then crimp the wire to it? i know many of you have done this...i bought these coils almost a year ago and somehow lost the directions...i dont want to eff anything up..thanks!
-andrew

Andrew Foss · « **Reply #5 on:** October 12, 2006, 04:37:56 PM »

update: 10/12 still havent gotten these ends on, not sure how they attach (coil side) anyone???

joeb · « **Reply #6 on:** October 12, 2006, 05:09:25 PM »

Are you talking about the plug wires??? If so yes.

Andrew Foss · « **Reply #7 on:** October 12, 2006, 08:51:47 PM »

Quote from: joeb on October 12, 2006, 05:09:25 PM

Are you talking about the plug wires??? If so yes.

yes what? i am just not sure which part to strip to make contact.there is a small hole in the metal ends. do i run a peice of the bare lead through that and then crimp it to the outer casing?
-andrew

scondon · « **Reply #8 on:** October 12, 2006, 10:40:29 PM »

Strip about 3/8" of the wire casing from the tip to expose the inner core(bare lead). Fold the bare lead down so it gets pinched between the outer wire casing and the metal crimp piece. Just like your thinking it should go except I've never seen the hole your talking about. Could be that there's a use for the hole but maybe it's just a hole.

Ack, just read my writing before posting and it barely makes sense to me

Hope you get the gist Andrew

Tim. · « **Reply #9 on:** October 13, 2006, 07:22:18 AM »

Here you go

Tim. · « **Reply #10 on:** October 13, 2006, 07:27:52 AM »

Page 2a

Tim. · « **Reply #11 on:** October 13, 2006, 07:28:18 AM »

Page 2b (argh - 128kb limit!)

Tim. · « **Reply #12 on:** October 13, 2006, 07:28:44 AM »

Page 3

Tim. · « **Reply #13 on:** October 13, 2006, 07:29:10 AM »

Page 4

Andrew Foss · « **Reply #14 on:** October 13, 2006, 10:57:22 AM »

Quote from: scondon on October 12, 2006, 10:40:29 PM

Strip about 3/8" of the wire casing from the tip to expose the inner core(bare lead). Fold the bare lead down so it gets pinched between the outer wire casing and the metal crimp piece. Just like your thinking it should go except I've never seen the hole your talking about. Could be that there's a use for the hole but maybe it's just a hole.

Ack, just read my writing before posting and it barely makes sense to me Hope you get the gist Andrew

that is exactly what i needed to know. Thanks!

Bodi · « **Reply #15 on:** October 13, 2006, 11:34:21 AM »

Must be different now. My Dyna wire set came as 2 fairly long wires with the coil terminals and boots already on - so there were 2 wires, each with a coil terminal on both ends. I just had to cut each one into two pieces (I think each one cut into one long piece and one shorter to have long enough sections for the #1 and #4 wires) and attach the plug caps.

bwaller · « **Reply #16 on:** October 13, 2006, 05:57:16 PM »

I fold the inner core under that small hole in the metal wire end then fill the hole with solder. It probably isn't necessary but ties the two together and makes me feel better !!

bwaller · « **Reply #17 on:** October 13, 2006, 06:00:35 PM »

Sorry should have read more closely. I usually buy 8mm wire and attach the terminal ends. I haven't used the Dyna wires.

scondon · « **Reply #18 on:** October 13, 2006, 06:34:03 PM »

Quote from: bwaller on October 13, 2006, 05:57:16 PM

I fold the inner core under that small hole in the metal wire end then fill the hole with solder. It probably isn't necessary but ties the two together and makes me feel better !!

Wow Brent, that is some serious attention to detail. I am now resisting the temptation to buy a soldering gun and pull my plug leads.

bwaller · « **Reply #19 on:** October 13, 2006, 08:26:15 PM »

Ah shucks Sean. If you pull your plug wires, you may do just that, the wires will come and the terminal may stay in the coil tower. No big deal but that's why I solder them.

scondon · « **Reply #20 on:** October 14, 2006, 07:29:20 AM »

Quote from: bwaller on October 13, 2006, 08:26:15 PM

Ah shucks Sean. If you pull your plug wires, you may do just that, the wires will come and the terminal may stay in the coil tower. No big deal but that's why I solder them.

I put so much silicon spray on one of my leads, in order to slide the rubber plug boot on, that when I go to change plugs I do just that

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Author Topic: misplaced instructions...dyna plug wires into dyna coils (Read 4062 times)

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