Author Topic: CB 500 shifter seal replacement  (Read 841 times)

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Offline docoffey

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CB 500 shifter seal replacement
« on: June 15, 2017, 06:22:56 am »
Ordered replacement seals from a local seal company, bought 2 just in case, of course I mangled the first one trying to seat it. Now the thing leaks worse than before I "fixed it". I don't believe I have it seated properly. Have ordered another one. Now I need to know the trick for seating it without tearing it up. How do you do it?  Thanks!

Offline flybox1

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Re: CB 500 shifter seal replacement
« Reply #1 on: June 15, 2017, 06:34:43 am »
Picture of what you're looking at, pls.
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Offline emlupi

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Re: CB 500 shifter seal replacement
« Reply #2 on: June 15, 2017, 06:48:25 am »
If it's the shifter shaft seal be sure to lube it up around the inner and outer circumference before installing it. Then use a properly sized deep socket to tap it into place. If the splines on the shaft are cutting the seal, wrap some tape around the shaft to protect the seal from abrasions.

Offline NobleHops

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Re: CB 500 shifter seal replacement
« Reply #3 on: June 15, 2017, 07:21:35 am »
If it's the shifter shaft seal be sure to lube it up around the inner and outer circumference before installing it. Then use a properly sized deep socket to tap it into place. If the splines on the shaft are cutting the seal, wrap some tape around the shaft to protect the seal from abrasions.

What he ^ said. Having damaged one of these on those splines, I clean the shifter shaft very thoroughly and run my finger down its length looking for gouges or burrs that can cut the seal lips, and run some emery cloth over any I find till the shaft is very clean and very smooth.

Likewise, clean the seal pocket making certain no grit or crud is in there. I use 6 inches of electrical tape, start past the splines and wrap the shaft and then the splines til it overlaps the end, then I lightly lubricate the tape, shaft and the seal. Carefully work the seal over the tape, slide it down the shaft, and do your best to get it started squarely so the leading edge doesn't get caught or folded back as you insert it. Start inserting with your thumbs if you can, be certain it's started in there and square to the pocket, then drive it.

A few years back I raided the cut-offs box at my local Ace, and took 2-foot sections of several sizes of PVC pipe, and I use those (cut to the ideal length) with a mallet as seal drivers.


« Last Edit: June 15, 2017, 07:26:36 am by NobleHops »
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Offline docoffey

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Re: CB 500 shifter seal replacement
« Reply #4 on: June 15, 2017, 09:49:24 am »
thanks!

Offline Duanob

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Re: CB 500 shifter seal replacement
« Reply #5 on: June 15, 2017, 09:55:29 am »
Make sure you didn't gouge the seat taking the old one out. If you did you might try some Yamabond on the outside of the seal to fill any tiny scratches. Use electrical tape to cover the splines on the shaft and lube it up real good as suggested above.
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Offline Scott S

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Re: CB 500 shifter seal replacement
« Reply #6 on: June 15, 2017, 11:19:07 am »
 I take an old pocket knife and gently chamfer the edge of the case where the seal goes. Barely enough to see or feel, but just to get off any sharp edges or burrs. Clean well.
 Use a length of PVC pipe cut long enough to slide over the shift shaft and be able to tap on the end with a hammer. Use the factory cut square end for the seal. I like to take a THIN smear of Yamabond on the outside of the new seal. Yes, I'm aware they went in dry at the factory. Key word here: THIN smear. Wrap a little tape over the splines to keep from tearing the new seal. Tap new one into place. Have a spare on hand as odds are high you won't get it right the first time.
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Offline Keith

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Re: CB 500 shifter seal replacement
« Reply #7 on: June 15, 2017, 02:08:57 pm »
Iposted a short time ago how to cahange a seal without damaging it. If you can't find it, I can post again.