Just a few drops or a cap full should be ample. These bikes are "wet clutch" so modern full synthetic automotive oil is not suited for them. If you want to use AmSoil, use their motorcycle wet clutch formula.
As for "ultimate tune up" kits, you don't really need those. You do want new carb bowl o-rings, and some gaskets. The original brass and jets should be just fine as they are. Remove them, the emulsion tubes, and keep everything sorted by their original carb location. Clean and re-install, paying special attention to the emulsion tube orifices; they need to be completely clean and clear.
The rubber carb boots may be dry rotted, so replacement might be necessary. If they're not torn, a gentle bath in 50/50 Water/Wintergreen Oil boiled for 15-20 minutes will restore their suppleness.
A comprehensive tune up via the manual for the 3,000 Mile Service is likely all that's necessary. You can get it running, then determine if further restoration is needed (like bearings, seals, chain, sprockets, etc). It would not be unusual for the clutch plates to be stuck together after sitting for some time. Rocking the bike in gear will often free them up, then running the motor, getting the oil hot, will finish the job. Just be mindful; these are air-cooled motors! Don't let it idle for several minutes (or endlessly) without air blowing across the motor. Especially in Florida during the summer ![Wink ;)](http://forums.sohc4.net/Smileys/default/wink.gif)
There's heaps more you can do, but that's plenty to-do to get the bike up. Buy yourself a set of quality JIS screw drivers. The screws are NOT Phillips, they're JIS (Japanese Industrial Standard) and it makes a complete difference on removing them without shredding them. And of course, all nuts, bolts etc are metric, not SAE ![Wink ;)](http://forums.sohc4.net/Smileys/default/wink.gif)
Welcome and start a Project thread so we can admire your progress!
Thank you for such a detailed response! I'll get the oil in as soon as I get out of work! I haven't heard of any type of "wet clutch" formula made by Amsoil. I've been using their Metric 10w-40 Motorcycle oil in my CBR1000RR for years which is wet clutch with no issues. The product details described it as formulated for wet clutch applications.
As for the carbs. I was a lil confused as to how the brass and jets would need replacing. As I've cleaned many old outboard engines and I've always just cleared all the passages and reused everything. Seems like a lot of the kits have them included for some reason though. Fortunately I have a large ultrasonic cleaner and a soda blast cabinet to help if needed. Any suggested site to check for rebuild parts? I'm guessing the floats are plastic? I've seen some old school carbs on mercs with cork floats.. so jus askin. Not sure what the rubber boots are but I'm sure I will understand once I remove them and will use your boiling instruction.
The bike has 11k on it so not a ton of miles.. but a decent bit of rust.. chain will definitely be replaced as it looks rough. Perhaps I can have some fun making my own sprockets if there needed. Or just because I can. Gonna have to put my logo on everything of course
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it has spoked rims that will have to be replaced. Any suggested place to find them? Hubs maybe able to be cleaned up.. I ordered a new impact driver. Not sure if it had JIS included but will definitely get a set as I'd rather not snap/strip bolts.
Thanks again for the help!
Rob
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