Week 10 of quarantine has me working on everything I can get my hands on. Now all my energy is dedicated to this beast after sitting in the shed for well over a hear. Of course I cannot leave well enough alone, so after discovering that the clutch actuator was destroyed (originally thought I snapped the cable) the revival began.
This one will get most of its use as a pit bike at the races, with occasional around town rides. Insurance in Michigan is stupid expensive so I may keep it off the road until next year.
I decided to go through each system and make sure that everything was safe and ready to jump on and ride. I removed the entire front and rear ends and did the following:
Front end:
Fork seals and oil
New fork gators
Painted top/bottom triple trees and swapped in tapered neck bearings
All new cables: throttle, brake, speedo, tach, clutch
OEM grips and levers
Wheel bearings
Brakes cleaned and serviced
Derusted and polished fender
Rear:
New chain/sprockets
Serviced rear brake
Painted replacement swingarm (original had 2 big holes drilled in the main tubes)
New bronze pivot bushings and shock bushings
Derusted and polished rear fender
Paint and clean tail light
I also pulled the original seat cover to do a few fixes on some cracked seams, so I also painted the pan and got some new rivets for the seat sides. With some vinyl dressing to shine it up, it looks almost new!
Evaporust has been the real MVP in this project. I have used it on everything and even on oxidized Cad plating it helps it really shine and look great. The inside of the fenders were extra crusty and now totally rust free.
Up next is a full engine service, install battery box and new battery, the it should be time to ride!!
Apologies for the total lack of pictures on this one. I get on a roll doing a project and its hours before I pull my phone out to take pics.
The day I picked it up:
Partially derusted fender:
As she sits now: