A little bit of an update: Those parts in the above pics were from my 'practice' wheel - now that I know what I'm doing, I went back out and took out the bearings and spacer from the wheel I'm using on the bike - took me all of 15 minutes! Life is Good!
SO - old bearings are OUT, getting ready to put the new bearings IN - I'm going to reheat the hub, get that good and hot/ expanded, and drop in the new bearings that have been in the freezer since this whole debacle began. Do I place the spacer in first/get it snugged up in the hub itself and then put the bigger bearing in first, or put the bearing in and then line it up...? What's the best way to go about this?
I guess it shouldn't matter, because after the bearing is seated, the spacer stubs should just go into place *behind it, on the inside lip of the hub, yes? (Technically coming to rest on the flat edge of the bearing race that protrudes around the bearing seat by that 1 or 2 mm I mentioned earlier).
Then flip the wheel over, position the smaller end spacer stubs on the inside of the smaller hub ring/edge to keep it in place, but not sitting proud of the bearing seat, and then drive down the other bearing into its seat. I figure with the spacer stubs snugly in place on the inner lip of the hub, that allows the bearing to seat without interfering with the position of the spacer stubs.
EXCEPT!! I forgot about the little secondary spacer that goes into the large bearing - - how does it go in?? If you put the bearing in, flip the wheel over and then fit that little secondary axle spacer/bushing into the bearing inside the hub, you can't get the long spacer with the stubs to fit in the opposite way to fit IT into the hub lip...
What I did was to put the long spacer in the hub, followed by the shorter axle bearing/spacer that fits into the larger bearing. Flipped the tire over so I could pound in the larger bearing. The longer spacer loose in the hub will prevent the shorter axle spacer (bushing??) from falling out the smaller bearing hole on the other side.
Turning the wheel back over with the new larger bearing installed, I looked into the hub with a flashlight and fished the short axle bearing into the hole in the larger bearing and then was able to center the longer spacer tabs into the inner hub rim. It was pretty easy to do.
Once I knew I had that seated and knew I could re-seat it, I pulled up on the longer spacer to adjust the little tabs on it to fit snugly on the inner rim of the smaller hub, re-seated the long spacer into its opposite/larger end and could clearly see that the tabs for the smaller bearing seat were right where I wanted them, riding the inner edge of the smaller bearing seat rim and not obstructing the smaller bearing's seat. I then heated up the smaller hub, got my bearing out of the freezer and drove it home.
Or is there an easier way??
