Okay, so i finally levered my ass off this chair and went for a drive to the Clark Rubber store, bought some spray adhesive for glueing the new cover to the seat base, some PVA glue, and some really thin (3mm) shiny sided foam.
I went home and started to remove the old K1 seat cover and URRRGGGHHH, the base was really, really rusty! Well so much for "one cover off, one cover on, ride the bike an hour later", boo-hoo! (not that that was ever gonna happen!)
Ok, so I removed the cover and foam, took the rusty base out into my driveway and sandblasted it back to bare metal, then spot-welded some metal beading down one side where the rust had eaten it pretty bad. I found some "rust-convertor" stuff that apparently stops the metal from ever rusting again, so brushed some on, then hung it to dry. (only around 70 deg F today, so I'll leave it overnight)
I got the bottle of PVA glue and poured some into a bowl, then mixed in some water until it was a nice thin consistency, and brushed several coats over the top of the foam, then turned it over and started to splotch the pva onto the underside. Problem was, the K0/K1 foam is like that "egg box" waffle style foam underneath, and the task of brushing on a couple of coats of PVA seemed too hard for my lazy ass, so I filled up a squirt bottle with the mix, and just sprayed a couple of coats on.
By this stage, I was covered in #$%*e, sandblasting grit was atacking every orifice, not to mention chunks of rusty seat base, and I'd stained my dainty fingees with rust-convertor, before sticking them together with PVA, so I gave up for the day and went inside for a shower and a bottle or two of Strongbow cider. I'll tell you all tomorrow how it ended up! cheers, Terry.
