Author Topic: Can't find non-resistor plug caps--how do you run DR8EIX iridium resistor plugs?  (Read 38822 times)

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Offline TwoTired

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TwoTired,

The PAMCO ignition has a dwell angle of 120 degrees, as is clearly stated in our advertising. PAMCO does not sell ignition coils.

My apologies.  I'll try to make a mental note of that.  (Wish I could make those "sticky".)
I do recall you pushing heavily on replacement coils from your business partner that you specified.  I think that "discussion" on this forum has since been deleted, though.

Regards,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline TwoTired

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Got to ask though TT - why is putting an o-ring chain on an old CB such a bad idea or are you referring to the 550 specifically? Presumably some case clearance issues on that model?
Yes, there is case clearance issues on the Cb550.  Which is why saying an oring chain is universally better, is untrue.

There are other factors.  Oring chains are heavier than standard.  And the o rings rubbing between links and side plates have some friction to overcome.  Both the weight and the added friction, absorb HP from the motor and deprive the rear wheel of it.

Like many engineering examples, there are trade-offs involved.  Some would say a slightly slower bike, is a good trade off for reduced chain maintenance intervals.

If you MUST run your chain dry, then an oring chain will certainly last longer.

Cheers,

P.S. Apologies for the off-topic post.
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline Syscrush

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I'll try to make a mental note of that.  (Wish I could make those "sticky".)
Nice. :)
Life is precious: wear your f'n helmet!
There's nothing more expensive than a free bike...
FWIW, I'm not a shill for Race Tech - I've just got a thing for good suspension and the RTCE's are the most cost-effective mod for these old damping rod front ends.

Offline Holden

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Lloyd and Pete...

I'm confused.  Points, dwell, etc., are new to me.  Does the Pamco unit charge the coils for the same duration as the stock points setup?  If not, what is the significance of the difference?  Is it possible that while the Pamco unit could perform better than stock with high-performance coils, it could perform worse than stock points with the stock coils?

Thanks for straightening this out.

Offline lordmoonpie

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If you MUST run your chain dry, then an oring chain will certainly last longer.

Cheers,

P.S. Apologies for the off-topic post.
Thats quite alright old chap - good to know your thoughts.

Oops - not my thread  :-[
1994 Ducati 888 SP5
1951 Ducati 50cc Cucciolo
1981 Yamaha XV750 SE

pamcopete

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TwoTired,

The PAMCO ignition has a dwell angle of 120 degrees, as is clearly stated in our advertising. PAMCO does not sell ignition coils.

My apologies.  I'll try to make a mental note of that.  (Wish I could make those "sticky".)
I do recall you pushing heavily on replacement coils from your business partner that you specified.  I think that "discussion" on this forum has since been deleted, though.

Regards,

I do not have a business partner. My relationship with my distributors is an arms length vendor / distributor arrangement.

My web site makes no mention of replacement coils other than to say that the coils are not included and the system will work with stock coils.

« Last Edit: July 14, 2011, 12:54:15 PM by pamcopete »

pamcopete

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I had high hopes for the Pamco.  Sadly, I can't recommend it either.  The business practices of the maker soured any interest in giving away my money.

What specific business practices are you objecting to?

Offline Holden

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Lloyd and Pete...

I'm confused.  Points, dwell, etc., are new to me.  Does the Pamco unit charge the coils for the same duration as the stock points setup?  If not, what is the significance of the difference?  Is it possible that while the Pamco unit could perform better than stock with high-performance coils, it could perform worse than stock points with the stock coils?

Thanks for straightening this out.

So, no answer to this?

Offline TwoTired

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Lloyd and Pete...

I'm confused.  Points, dwell, etc., are new to me.  Does the Pamco unit charge the coils for the same duration as the stock points setup?  If not, what is the significance of the difference?  Is it possible that while the Pamco unit could perform better than stock with high-performance coils, it could perform worse than stock points with the stock coils?

Thanks for straightening this out.

So, no answer to this?

Patience.  I have a lot on my plate right now.  And, I need to do some number crunching.
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline Skunk Stripe

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What is needed here is some good testing on a dyno with nothing changed but the plugs. Three runs with each to get an average. same bike , same day. I would but I need a head gasket first, just hoping it makes it the summer.
As for coils, mine are original and have been going with the S for 6 or so years and no problems.

Offline TwoTired

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Lloyd and Pete...

I'm confused.  Points, dwell, etc., are new to me. 
Dwell is the time during which the coils are charged.  With the stock points, that is controlled by the cam that the points ride upon, assuming the gap is set correctly when riding on the highest crown of the points cam.

Does the Pamco unit charge the coils for the same duration as the stock points setup? 
No, the Pamco charges the coils for 120 degrees of crankshaft rotation, rather than the stock 195 degrees.

If not, what is the significance of the difference?   
The stock points and it's cam will allow the stock coils to receive full charge at higher RPMs than the Pamco can.

Is it possible that while the Pamco unit could perform better than stock with high-performance coils, it could perform worse than stock points with the stock coils?

Yes, depending on how high an RPM you wish to operate.  (And, what parameters you specify for "perform" and "better".  What is "better" going to buy you?)

Here is my analysis:

A coil takes 5 Time constants to achieve full charge, and they charge on an exponential curve.  See 1st chart below:
According to Mark Paris (Hondaman),  It takes 1.5 ms to charge the stock coils to 96%, which is at or very near the 3T point on the graph. See second chart below:
Note the charge rate slows as it gets nearer to 100%, as the charge curve is non-linear.
Divide 1.5 by 3 and you get .5ms as 1 Time constant, making 5T =  2.5 ms  to reach 100% charge.

A 10,000 RPM, the stock points allow 3.25 msec. for charging the coils, while the Pamco charges the coils for 2 msec.  At this RPM, the Pamco will not fully saturate the stock coils.
I would assume the Pamco was optimized for a lower RPM engine, as 120 degrees would certainly be acceptable if high RPM operation is never expected while using the stock SOHC4 coils.    With some more number crunching, I could find the max RPM the Pamco will support with the stock coils.  Perhaps Pete will even share this, as surely he should know the limits of his device.
It is also possible that your engine can still "work" without charging the coils to 100% at some high RPM point. It is a matter of parameter trade offs to select what works for the environment/envelope you wish to operate within.  Also remember that operational assumptions assume 100% function of the spark plugs, wires, connectors, plug caps, etc.  Degradation of these parts can expose less than 100% charge of the coils.  (Still need to assume the stock cylinder compression parameters, too.)

If I understand the Pamco ignition history, it was developed for the XS650, which has a red line of 7500 RPM and it's routine operation is below that.  It's not hard to believe 120 degrees of dwell/coil charge time was a good trade off between power usage and still fully saturating the coils.  Perhaps the coils he prefers, charge faster than the stock coils?  Certainly not all coil designs will charge at the same rate as stock coils.  Yes, it will "work" with the stock coils.  But, there are RPM limitations because of the parameters that were chosen.  Further, there are additional factors I can't calculate without knowing what's "inside the box" (or a test sample).  For example, I don't know what electrical switch was used to gate the power to the coils.  It may have slow on time/ rapid off time, or it may have some internal resistance which would also effect charging the coils fully (or not).  I can't determine this, because the salesman was more interested in collecting money than fully describing how the unit operated, besides "good", and a "buy-it-you'll-like-it" promise.

In contrast, points contacts closing and opening is fairly easy to characterize electrically.  Electronic devices are often sold similarly to "magic", and the actual electrical performance limits/function are hidden from the user, as they don't "need to know" much like oil companies will sell oil based on "better" without actually explaining in technical terms, why.  Many consumers just glaze over at such details besides consumer cost, does it look pretty, and simply expect the device purchased to work based on faith.  I've been disappointed too often, and where I have the capability, I can often determine pre-purchase, if the device is what it seems, provided I have sufficient data.  I'm not much of a gambler, and I don't wish to replace something on my bike that is known to function well, with something that may or may not be well suited for it.  But, then Las Vegas gets lots of visitors, so it is clear I am in the minority.

Anyway, you are asking for what is "better" without ever stating what performance envelope you require.  It is really an unfair question.  Only the angels deal in absolutes.  We live in a world with shades of gray.  I expect you aren't standing on the edge of a cliff blindfolded and asking for directions.

If you want to keep the stock coils, and still have the Honda specified coil charging characteristics, the only "known" unit that maintains the relationship is the Hondaman ignition, which uses the stock points and cam.  The Dyna-s won't do it, the Pamco won't do it in their current forms.  There are other points eliminators out there, that I have no data for characterized operation; Prestolite and Boyer Brandson come to mind.  But, like many, functional data is not distributed freely by them either.  You have to buy into their "faith" and pay them for the opportunity to "test" it.  Hondaman made all the data available for his unit upon introduction.  Which made it "easy" to determine it's value and function before purchase.

Hopefully, you now have the information you seek.

For the rest... let the flaming and ridicule begin!
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

pamcopete

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Here is a video of a set of CB750 Points driving a stock coil:

Note: As you view these videos, listen to the spark gap as the video will sometimes not show the image of the spark due to frame sync issues.

CB750 Points

Here is a video of a PAMCO ignition driving the same coil with the same gap:

PAMCO and stock coil

Here is a video of a PAMCO driving a stock coil with a 3/4" gap, which is 1.5 times greater than the two previous videos:

PAMCO 3/4" gap

What these videos demonstrate is that an electronic ignition system will produce 1 1/2 time the voltage from the same stock coil as a points driven system.

So, using the figure from TwoTireds lengthy dissertation, the PAMCO will "CHARGE" the coil to 80% of what the points will at 10,000 RPM, but then it will discharge the coil and produce 1.5 times the voltage as the points driven system, so the end result is that the PAMCO will produce 80% X 1.5 = 1.2 times the voltage of the points driven system.

What is often overlooked with these back and forth discussions is that an electronic ignition system is different and more efficient than a points system. TwoTired and others are constantly comparing the two, but only providing numbers from a points system. Apples and Oranges. An electronic ignition system is not a Kettering based system.

The other factor that was not taken into consideration in TwoTireds dissertation is that a dwell angle of 120 degrees results in a much cooler coil. A cooler coil has a lower resistance. Lower resistance means a greater efficiency.

« Last Edit: July 19, 2011, 03:48:05 AM by pamcopete »

Offline WarwickE36

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Off topic but not...

I service a 1962 Bentley S3 Saloon for my work.  I am the sole mechanic for this vehicle.  Its engineering is ridiculously backwards in almost every way.

After replacing the stock points and condensers, plug wires, and plugs, then tuning the carbs, the vehicle was still difficult to start, at least in common day terms.  Even on a well charged optima battery and a known good starter it cranked over for at least 5-6 seconds on a cold start, choked (automatic, also properly working).    I decided to put in a set of NGK iridium plugs with the same plug gap and set the champion plugs on the work bench.  The next day I did a cold start and found it cranked over in about half the time about 3 seconds. 

Because money is no object to my boss I kept the 8 NGKs in and am glad to say I have not had to service them since (about 5,000 mi.)  I was servicing the champions (cleaning with 800 grit in between the electrodes) every 1,500.  And servicing the Bentleys plugs means jacking up the car, pulling the wheels (reverse threads on the passenger side  ::) ) and pulling panels to access the plugs.  Needless to say I am happy to forgo one more piece of maintenance on this vehicle. 

For #$%*s and giggles this car uses 2 Brake master cylinders driven by a clutch off the transmission, that pushes on 4 drum brakes.  It scavenges air from the headers to provide heat inside the passenger cabin.  It utilizes 10" wiper blades on its non-shatterproof glass.  There are no seatbelts.  It has am AM/FM radio and no tape deck or cd player  ::) The switch for the high beams is on the floor.  It has king pins not balljoints.... the list goes on.


Point it technology has come a long way.  HOLDEN if you want to run the Iridiums go for it, whats the worst that can happen.  Find a setup that gets you similar resistance to the stock setup. My guess is you wont notice any difference in performance good or bad.  Do you see any cars now running points? Hell most cars now dont even have distributors they are all ECU timed Individual Coil on Plugs.  I know most of the info I provided isnt in numbers or graphs, to me its in common sense.  But im sure someone will tell me you cant fix stupid.
" Why does anyone get offended by what someone does to their own bike? I dont get it. "

You made me think about it after I cheered knowing someone else would like to know what these control freaks are up to.
 Every time any owner strips whatever precious Honda part the horrified purists parts go up in value. That's not the part that bothers them.
 What bothers them is they sat up late at night, their breast full of wonder and estrogen, unable to sleep, dreaming about their lovely darling and all her glory... and next thing you know someone else doesn't share their emotional deluge and their reaction is they must spread their mind museum as far as they possibly can, taking over as much of the real world as possible.

Drink fast, drive slow, but ride it like you stole it

1974 Cb550 with style
2004 SV650s

Offline Skunk Stripe

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Pete, that was a very straight-forward example that really leaves little to question. I am sure some sort of snide question will come up but then it would just be personal. I would like to see a test with the different coils that are available as a combo with the pamco. Or the cb900 coils if it works with those.

Offline Holden

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Thank you Lloyd and Pete for the responses.  Given that redline is 8k rpm, wouldn't that make the charging duration disparity, as a percentage of max charge time (2.5 ms), lower than the result of calculations using the the 10k rpm figure and wouldn't the disparity (percentage of max charge time) decrease with engine speed, with the PAMCO unit charging for at least the requisite 2.5 ms up to or at least close to the actual (8k rpm) redline?  I'd imagine at lower engine speeds, perhaps at or close to the 8k rpm redline, the PAMCO unit charges the coils for at least 2.5 ms.

Warwick, I think your results with the Bentley are informative.  Does the level of brake assist correlate to road speed?  Sounds wacky...

Given that NGK non-resistor plug caps are no longer available, I think the way to use NGK iridium plugs (or any resistor plug) with stock coils would be to use the NGK wire splicers to install Dyna non-suppression wires that have attached plug connectors.  As for now, I've installed new D8EA plugs with new plug caps.   (Two of my old plug caps measured above 10k ohms.)  Hopefully I'll get a chance to ride later this afternoon...

« Last Edit: July 17, 2011, 07:32:19 AM by Holden »

Offline WarwickE36

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The Bentley brake system is basically a mechanical primitive ABS brake system.  The pedals are attached to the clutch pack on the side of the transmission, a trapeze linkage is then fed by 2 rods to the 2 master cylinders.  Like you guessed with speed the clutch pack grabs and pulls the rods and actuates the masters.  At low speed the only braking you get is the mechanical rear brakes  ???  Needless to say the first time I went to bleed the brakes after replacing the master cylinders I was dumbfounded when nothing happened.  Ended up having to jack the car up off of all 4 wheels and run it in gear.  Very scary way to bleed them.  Next time I will be having a helper disconnect the rods and actuate the masters by hand. 

I have a DYNA S Ignition, and Dyna coils (5ohm) and plug wires.  Right now I am running D8EA plugs.  You have convinced me to pop in some iridiums and see what happens.  I was concerned about resistance when I first installed the wires without caps.  I cant tell any difference in performance.  Only reason I did the swap was the PO cut the wires down to nubs and they were so tight the caps were always pulling out on 1/4. 

Good luck!
" Why does anyone get offended by what someone does to their own bike? I dont get it. "

You made me think about it after I cheered knowing someone else would like to know what these control freaks are up to.
 Every time any owner strips whatever precious Honda part the horrified purists parts go up in value. That's not the part that bothers them.
 What bothers them is they sat up late at night, their breast full of wonder and estrogen, unable to sleep, dreaming about their lovely darling and all her glory... and next thing you know someone else doesn't share their emotional deluge and their reaction is they must spread their mind museum as far as they possibly can, taking over as much of the real world as possible.

Drink fast, drive slow, but ride it like you stole it

1974 Cb550 with style
2004 SV650s

Offline TwoTired

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Quote
So, using the figure from TwoTireds lengthy dissertation, the PAMCO will "CHARGE" the coil to 80% of what the points will at 10,000 RPM, but then it will discharge the coil and produce 1.5 times the voltage as the points driven system, so the end result is that the PAMCO will produce 80% X 1.5 = 1.2 times the voltage of the points driven system.

How is it you are able to force the coil to discharge faster?
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline Holden

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Warwick, it sounds like the brakes of the Bentley should not be used in tight, low-speed turns, especially in bad weather.  Wouldn't a power bleeder make it easier?

Lloyd, what do you think of coil charge duration of the PAMCO ignition at engine speeds below the 8k rpm redline of the CB750?  Sounds like it should have enough time (2.5 ms) to fully charge the coils.

Offline TwoTired

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Given that redline is 8k rpm, wouldn't that make the charging duration disparity, as a percentage of max charge time (2.5 ms), lower than the result of calculations using the the 10k rpm figure and wouldn't the disparity (percentage of max charge time) decrease with engine speed, with the PAMCO unit charging for at least the requisite 2.5 ms up to or at least close to the actual (8k rpm) redline?  I'd imagine at lower engine speeds, perhaps at or close to the 8k rpm redline, the PAMCO unit charges the coils for at least 2.5 ms.

My 77/78 Cb750F red lines are 9500.  (I thought I read discussion earlier that 750s were 8500, and the K0 was 9000?)  The CB550s are 9200.   I seem to recall the 400 and 350 had higher red lines but I can't remember what that is, and don't have one anymore to check.

I used a spread sheet to calculate coil charge times. The math works like this:
10000 revs per minute = 166.667 firing cycles per second.  (Divide by 60) 
To get time between spark intervals each second, you divide 1 by the number of firing cycles, yielding 0.006
Multiply by 1000 to get milliseconds (1 millisecond = .001 sec)  So the intervals between spark at 10000 RPM is 6 msec.
A coil fires at each 360 turn of the crank.  Dwell is duration of charge in degrees of crank rotation. A 120 degree dwell is 33% of the 360 degree rotation period.

I put 8000 RPM into my spreadsheet and the coil charge time is indeed 2.5 ms for a 120 degree dwell time.  So, it should work for the "average" stock coils (no two are exactly the same, close, but not the exactly the same), assuming the input voltage supply is adequate.
Coil output energy available, is proportional to the input voltage and the time during which the energy is stored, up to peak coil retention capability.

Still hazy, is how one can get out more energy than put in, unless time is altered in some way

Cheers,
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

pamcopete

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TwoTired,


This reminds me of the old adage:

“as you go through life, keep your eye upon the doughnut and not upon the hole”


Certainly, the hole makes it a doughnut, but you can’t eat the hole.

The “charge” time is the hole in the ignition doughnut. It creates the magnetic flux, but it is the discharge of that flux that creates the spark, and it’s the spark that we use, not the charge time.

As I demonstrated in my videos, the PAMCO will produce more voltage than points with a stock coil even though the PAMCO does not fully “charge” the coil at higher RPM’s due to it’s 120 degree dwell angle, and yet you continue to go on and on about the “charge” time, like it really mattered. Using 120 degrees of dwell produces all the voltage needed and then some with stock coils and the coils will run cooler.

An electronic ignition system does not have a condenser since we no longer need to slow down the voltage rise to allow time for the points to get out of the way, the coil current can be switched off much faster. This results in a faster collapse of the flux, creating a higher secondary voltage. Additionally, since the transistor is a solid chunk of silicon, there is no opportunity for creating an arc.

Of course the technically elite will quickly point out that the voltage will rise high enough to exceed the breakdown voltage of the device. For this reason, most ignition systems limit the coil primary voltage to the 400 - 500 volt range. The IGBT transistor used in the PAMCO has a built in circuit to limit the primary voltage to 424 volts. Point systems typically hover around 250 volts.

I told you several arguments ago that an electronic ignition system is not a true Kettering based system because it does not use a condenser. That information obviously did not impress you because you have spent the last several days doing complex mathematical calculations to arrive at the obvious, that an ignition system with a 120 degree dwell will not charge a coil to the same extent as a system with a 180 degree dwell at higher RPM’s. Like, “duh”. But all of that effort was concentrating on the hole and not the doughnut because you failed to follow through and look at the resultant spark. The objective of any ignition system is to create a spark to ignite the mixture of fuel and air in the cylinder. The objective is not to see how efficiently we can “charge” up a coil.

If all of this still has not sunk in, then here is an analogy:

Think of a spring and a shock absorber. If you compress the spring and then release it, the expansion of the spring will be slowed down by the shock. If you take that same spring and compress it without a shock, the spring will expand much faster. The spring is the coil, the shock is the condenser. Get it?


« Last Edit: July 19, 2011, 03:56:34 AM by pamcopete »

Offline TwoTired

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Can you tell me what the coil discharge time is using the pamco?
Do you have any waveforms to display?
« Last Edit: July 17, 2011, 04:53:19 PM by TwoTired »
Lloyd... (SOHC4 #11 Original Mail List)
72 500, 74 550, 75 550K, 75 550F, 76 550F, 77 550F X2, 78 550K, 77 750F X2, 78 750F, 79CX500, 85 700SC, GL1100

Those that learn from history are doomed to repeat it by those that don't learn from history.

Offline Retro Rocket

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Can you tell me what the coil discharge time is using the pamco?
Do you have any waveforms to display?

FFS..... ::)
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline scottly

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A 120 degree dwell at 13,300 RPM would be 1.5 msec, so the coils would "only" reach 96% saturation. ;)
Don't fix it if it ain't broke!
Helmets save brains. Always wear one and ride like everyone is trying to kill you....

pamcopete

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TwoTired,

I have noticed that a couple of posts that were favorable to my point of view in this stupid back and forth have been deleted. Do you have administrative authority to delete posts and are you abusing that authority to promote your point of view?

Offline Scott S

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TwoTired,

I have noticed that a couple of posts that were favorable to my point of view in this stupid back and forth have been deleted. Do you have administrative authority to delete posts and are you abusing that authority to promote your point of view?

 This is an interesting question and one I'd like to know the answer to as well, so I'm quoting it. :)

 The Pamco works. Period. It's affordable, made in the USA and the customer service is second to none. If you don't like it, don't buy it, but don't beat it up.
'71 CB500 K0
'17 Triumph Street Scrambler
'81 Yamaha XS650