From Hondamans book (My cb750 Book) page IV-2 it states;
The velocity stack directs the incoming air toward the center of the carb thoat, so the air horn area can create a donut-shaped area of still, quieter air that is used to lift the fuel into the throat area from the bowl area. This toriod of slower air is created where the narrower throat of the carbs slide area restricts the flow coming in from the larger air horn.
In other words if the velocity stacks are removed the air horn loses some of its effectiveness at generating this important still air zone, and mixing problems will result.
Thats why only using pods will create difficult carb tuning problems.
True, but as stated hundreds of times in the past, they are designed to be used with the airbox and plenum to help still the air. But yeah, you're totally right. Velocity stacks are important for laminar air flow but I don't think they are better than a properly designed aftermarket stack. I don't like that you can deform the oem stacks and they could be prone to cracking because they're so thin. Like I said before, the K&N pods I believe have a velocity stack built in, just like you made, but they're very expensive. Someone on here cut one apart to show this. UNI filters and Emgo don't have this stack.
Just to finish up, I don't think one can argue that they made an intake setup to work as perfectly as Honda did from using pods, stacks, filter material, etc. It will be worse in pretty much all aspects, but HOW MUCH worse is the question. To me, who knows little about bikes in general can't tell the difference. So I'm all for using pods and stacks and something like your custom made setup.
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1978 Honda CB550K