Author Topic: 550 Clutch cover removal tips?  (Read 459 times)

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Offline exponent

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550 Clutch cover removal tips?
« on: May 26, 2021, 04:30:11 PM »
Starting the clutch on my 78 550, got all the bolts out and the kickstart pedal. Any tips for removing the cover from the gasket and off the bike? Bike is complete doing this as maintenance.
'78 550K 2106630

Offline evinrude7

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Re: 550 Clutch cover removal tips?
« Reply #1 on: May 26, 2021, 05:44:48 PM »
Starting the clutch on my 78 550, got all the bolts out and the kickstart pedal. Any tips for removing the cover from the gasket and off the bike? Bike is complete doing this as maintenance.
What are trying to do exactly?

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Offline b1jackson

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Re: 550 Clutch cover removal tips?
« Reply #2 on: May 26, 2021, 05:51:08 PM »
Thump it carefully with a rubber mallet

Offline Alan F.

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Re: 550 Clutch cover removal tips?
« Reply #3 on: May 26, 2021, 06:12:27 PM »
You could also warm just the cover with a hair dryer.

Offline exponent

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Re: 550 Clutch cover removal tips?
« Reply #4 on: May 26, 2021, 07:37:15 PM »
I got it, torch, rubber mallet and screwdriver
'78 550K 2106630

Offline jonda500

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Re: 550 Clutch cover removal tips?
« Reply #5 on: May 27, 2021, 04:36:03 AM »
-operate the clutch release lever to push the cover outwards
-no screwdriver or only as a last resort - a plastic or wooden wedge would be much kinder
-I find acetone and a scouring pad good to clean up after carefully scraping most of the old gasket off
John
Remember that an ignoramus is only someone who doesn't know something you just learned yesterday!

A starter clutch thread:
http://forums.sohc4.net/index.php/topic,122084.0.html
1972 CB500K1 original 4 owner bike
1972 CB500K1 returned to complete/original condition
1975 CB550F built from parts - project thread:
http://forums.sohc4.net/index.php/topic,149161.msg1711626.html#msg1711626
197? CB500/550 constructing from left over parts
1998 KTM 380 (two stroke) recent impulse buy, mmmm...