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Wise decision on the pipes. Many of the 400 fours rusted in the same spot-they usually fall over and damage the bike when it rusts all the way through. Spotting in another frame section would be the best bet, a good welder should be able to do that so one would never know it was repaired...Larry
If not for the other signs of excellent maintained cosmetic appeal I might wonder if the bike saw a pond or lake up close or a flooded garage. I would not drive the bike with that frame.One way to assess the soundness is to hand the frame to an aircraft structural shop that has as part of its business, airframe soundness. I don't know if they x-ray them or how they do that but they have equiptment to find out when metal has been compromised beyond safe levels. For a $300 purchase it is probably not economical for that type of testing.Even if you skip the professional metal integrity testing and cutout and 'sister' on new frame tube sections I would not ride it at speed. That is some serious oxidation there. In California there's a law requiring the recording of any vehicle that saw water. Don't know if you have that type of law in your parts. To me that frame looks like it was submerged. Looks scary for doing 75mph next to a tractor/trailer semi and the freeway has potholes here and there.EDIT Just want to add, sorry, do not mean to be a downer! I still think you have made a great deal, you can often get frames for around $100 or so, but I would *only* buy one locally so you can inspect it in person. When I looked at the pictures I thought there is almost no chance that wall thickness is 'fine' just beyond the visible holes in the tubing, on the contrary the tubing wall thickness is iffy all around the broken through areas and not worth the risk to repair, the problem might come down to 'how much of the old tubing do I need to cut out to have a safe repair for this bike's top speed' someone down the road might buy it from you and you yourself need to feel safe, again sorry if I came off being a downer didn't mean to.
Now that everybody has come to grips with the wonderful deal and got the frame all sorted and figuired out I think I would look towards the engine before I got to involved with all the other repairs as it does have 75,000 + miles on it tugging around a Vetter etc. at one time. Luckily its an original owner bike but it is getting up towards the upper end of its comfortable zone maybe. I would get it running well and give the engine a real good evaluation as I moved forward first.May be a 100,000 miler,but thats only 25 away. Did the owner keep any service records ?
Quote from: photolar on November 21, 2011, 02:11:41 PMWise decision on the pipes. Many of the 400 fours rusted in the same spot-they usually fall over and damage the bike when it rusts all the way through. Spotting in another frame section would be the best bet, a good welder should be able to do that so one would never know it was repaired...LarryI recommend that when you get to the point of welding in the new donor,solid frame piece, install the motor & torque all the other motor mounts down & then tack weld the new frame piece in, remove the motor & then finish weld it so that it will be well aligned w/ all the other tubes & mounts...but I'm sure you most likely already know that. I hope you really enjoy this nice frame restoration !
$30 donor fame has been acquired.
I do not like to use car or pressure washers on my bikes as that does seem to force water into areas where it should not go and possibly cause other damage.
All for now, have to go work on the donor frame, which will wind up having the same serial number as the original frame...Larry
Holy crap, you rode that thing? You are indeed crazy.I'm glad you got a hold of that project. It needs the hands of a master. Looks to be a little out of my league.I'll keep an eye out for your new build thread so I can subscribe.