I had no idea people were so pessimistic about the future of batteries?
I built an electric car in the 80s. Battery technology was reported to be on the "verge" of becoming 10 times more power dense. Of course, all I could get at the time were lead acid RV marine batteries. I bought 18 of them for the car. (A fiberfab Avenger)
I did the calculations. Range was estimated at 100 miles, which was 20 miles more than my trip to work and back.
Electricity cost and factoring in the then current battery replacement cost, showed a 30% saving in transportation cost.
Then California decided to limit the the electrical power use in each home, and set an arbitrary allowance per household. Go over the allowance and the rates got more pricey, with surcharges of 100%, 200%, and 300% incrementally. They also eliminated the off peak price reduction for usage.
All this meant that using the electric car would now be on par or even more expensive than using a gas fueled car. The only remaining advantage was that I could use the commute lane help avoid rush hour traffic back ups. 3 years later, they changed the rules and no longer allowed electric cars to use commute lanes, unless they had two or more passengers, same as gas fueled cars. The CB550 became my main commute vehicle.
I had to give up on the electric car, and mine sits abandoned in the garage (the batteries now sulfated). It waits for the right batteries to make it viable, which are still "on the verge", like in the 80s. Batteries HAVE gained power density, but the power density to cost has also increased, far higher than the power density to weight ratio. And, the recharge costs have gotten even worse.
It was a fun toy, and I learned a lot in the process, but it isn't economically practical, and won't be until the charging stations are as populous as gas stations. The infrastructure only supports gas fueled cars. And no entrepreneur i going to invest in infrastructure unless there are profits to be made, which means it will be more expensive than current gasoline infrastructure. The government has a huge incentive to impede any transition, as their tax component on electricity is nowhere near what is garnered from petroleum fuel taxes.
In my opinion, the entire "green" movement has really been corrupted and converted into getting more income from the populace. I was "green" way before it was popular, the reward was then and always will be that everyone must pay (more) to become that.
Anyway, that's why I'm pessimistic about batteries. Still waiting for the power density to go up, the cost to be competitive with the entrenched petroleum "solution", and the weight to power ratio to get more viable, which will make the range far more acceptable, even in hilly terrain.
I'm not trying to talk you out of your project. It looks fun and should be a great learning tool. If it turns into a practical machine as well, you'll be a proud and educated owner!
Cheers,