There seems to be an awful lot of work involved here and if authenticity is the prime consideration, then it makes sense to go that way. I have no end of respect for those who have the skill and knowledge to make these worn, 35-odd year old systems run well. If, however, all you're concerned with is a smooth running motorcycle, why not go with an electronic ignition which does away with the mechanical advance mechanism - for instance
http://www.trispark.com.au/images/FireBox%20Pro%20Flyer.pdf ?
This particular unit is around $335 USD and while not cheap, it incorporates a rev limiter, laptop adjustable settings and is not particularly voltage sensitive. I use one of their ignition systems on my BSA triple and one of the steps of the installation procedure was to remove the mechanical advance mechanism entirely. Other than a quick timing light check last year, I haven't touched the timing since 2007!
Regards,
Most electronic units have a very short (some are VERY short) spark duration. Part of the design of these engines is: they are swirl-charge stratified bores, and during the compression stroke the "swirl" (Honda called it a 'whirlwind') reaches nearly 700 MPH. The particular values Honda/TEC worked out for the Fours includes a 1.5+ mS spark discharge duration to ignite the widest-possible flamefront: the wider this initial arc is, the longer the burn pushes down on the piston. Since many of these engines are undersquare bores, this is important to low-mid range torque. Less spark equals less torque in the 3500-6000 RPM range, and this has been both verifiable (by riding) and dyno-shown (from time to time) to be true.
The other feature: my particular design was intended for the long-distance, low-maintenance rider. If the box should ever die for some reason, you merely unplug the 4 points-coils wires form it and plug them back together (2 minutes tops, on the side of the road) and you're back on the pavement instead of looking around for a trailer. Mine also increase cold-spark duration with post-1995 points (which are tungsten-plated instead of pure tungsten) and stops ALL arcing, so the points and advancer simply stop wearing each other out.
So far, no other all-electronic version can boast this particular set of facts. While I meant for it to stop me from bending over every 3 months to adjust my points, it quickly spread because of the performance improvement (initially) over the Dyna S triggers, which lose considerable spark duration, and even more above 5500 RPM. Their "fix" was to use higher-output coils, but those have EVEN LESS duration: with the Dyna S and their 3-ohm coils, it makes just 0.9mS spark (for oscilloscope waveforms of this stuff, search for the long thread where we re-developed this box here, showing all the details as we went). Pamco claims 120 degrees of dwell to reduce this effect: I haven't seen their waveforms though, to know how true it may be. OEM points are near 180 degrees dwell, for reference: this is preserved with my little box.
