Author Topic: Shop stories!  (Read 55494 times)

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Offline HondaMan

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Re: Shop stories!
« Reply #350 on: June 16, 2014, 09:29:33 PM »
This one I heard just  today, not meant to hijack...
It seems that some of the new hybrid/electric cars coming out take a special type
of refrigerant oil ( the name escapes me)that must be used any time it's necessary to add oil to the system.
Supposedly, standard PAG and ESTER oils, IF used in these new electric vehicles'
a/c systems, have the ability to somehow build/absorb/conduct (?) an electrical charge, maybe from an electrically driven compressor, and emit
a shock of up to 80 amps to anyone working on a system in such condition.              Crazy stuff.....

Once I helped jump start a Prius, the guy got himself a sandwich at gas station and sat in the car listening to radio for 20 minutes and that killed the battery apparently.  It took us a while just to find where to connect jumper cables, the manual is very specific about it to make sure you don't fry anything.  Quite the view, 1986 redneck looking jeep jump starting this technology miracle  ;D

Excellent!
:D
See SOHC4shop.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book
Link to My CB500/CB550 Book: https://www.lulu.com/search?sortBy=RELEVANCE&page=1&q=my+cb550+book&pageSize=10&adult_audience_rating=00
Link to website: https://sohc4shop.com/  (Note: no longer at www.SOHC4shop.com, moved off WWW. in 2024).

Offline Don R

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Re: Shop stories!
« Reply #351 on: June 16, 2014, 09:47:54 PM »
 A guy calls for a hot water boiler pump repair, says he always uses his plumber buddy to put on a pump coupler once or twice a year. The buddy can't make it this time so he reluctantly agreed to pay me more to stop by and fix it on sunday.
  I showed him how the motor was over oiled which made the motor mounts sag which wears out the coupler too soon.
 It's an old service guy trick to not replace the motor mounts so you can sell lots of motor to pump couplers. I showed him the problem and fixed it right. Then I asked who's your buddy now? 
No matter how many times you paint over a shadow, it's still there.
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Offline HondaMan

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Re: Shop stories!
« Reply #352 on: June 17, 2014, 11:12:37 AM »
A guy calls for a hot water boiler pump repair, says he always uses his plumber buddy to put on a pump coupler once or twice a year. The buddy can't make it this time so he reluctantly agreed to pay me more to stop by and fix it on sunday.
  I showed him how the motor was over oiled which made the motor mounts sag which wears out the coupler too soon.
 It's an old service guy trick to not replace the motor mounts so you can sell lots of motor to pump couplers. I showed him the problem and fixed it right. Then I asked who's your buddy now? 

Yeah, Don: I see you're in IL. When I lived there (1964-1974, various places around the State) that 'attitude' among the independent contractors there (like plumbers and electricians) taught me a lot. It turned me 180 degrees the other way, doing just like you do.

Good man! ;)
See SOHC4shop.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book
Link to My CB500/CB550 Book: https://www.lulu.com/search?sortBy=RELEVANCE&page=1&q=my+cb550+book&pageSize=10&adult_audience_rating=00
Link to website: https://sohc4shop.com/  (Note: no longer at www.SOHC4shop.com, moved off WWW. in 2024).

Offline RJ CB450

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Re: Shop stories!
« Reply #353 on: June 17, 2014, 11:36:26 AM »
Well, I have many stories, but will tell my favorite one with the Nighthawk.

First, it is the cb650sc (1982 obviously) that I pulled from a shed.  Did a survivor bike rebuild on it to get it running right, appearance reconditioning, secondary.  Honestly, I like he patina.  Well finally up and running. 

With it's quad glasspack exhaust  ::)

Now, I hadn't ridden a bike in two years.  They got put on hold when I decided to go back to school.  I got it warmed up, got myself comfortable, and gave the bike a good cleaning.  There was a charity ride that day, so early morning wash and first time out on the bike.  I go and fill up the tank with high grade ethanol free gas and some extra fuel system cleaner. (Even though carbs were fully rebuilt; get the residues out and all that).

Well, I leave.  I am going down a major street when suddenly it starts to sputter and stall.  Reach down, crud, forgot to turn petcock back on after leaving gas station.  Engine is about to bog, and was at low RPM, so I clutch, and coast while getting the throttle pumped to keep it from a complete stall.  It catches and neutral revs right up to over 6k....

Right beside a police car coming the other way.... I see brake lights go on in my mirror but they didn't turn around.  Was for sure I was gonna get in trouble.  Of note, it was one of our city's police SUV's which specialize in traffic and calls of an urgent nature.
74 CB450 K7 Supersport, 82 CB650sc Nighthawk, 1982 CBX 1000, 2015 Tiger XCx.... And some ol minibike with a 5hp Briggs.

Offline Sticky Gerbil

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Re: Shop stories!
« Reply #354 on: June 17, 2014, 11:48:09 AM »
I actually wrote a book that's for sale on Amazon about just this. You can find it at: http://www.amazon.com/Bumbling-Mechanics-Guide-Automobiles-ebook/dp/B008DNJ106/ref=sr_1_1?ie=UTF8&qid=1403030815&sr=8-1&keywords=the+bumbling+mechanic

Here's a good one about being dumb:
Once upon a time, when I had absolutely no idea how to even do the simplest repair to an automobile (wait, do I now?), someone told me how to replace brake pads (yeah, I don’t know why either). Now, as I tell you this twisted tale of idiocy, keep in mind that most vehicle manufacturers recommend applying a small amount of grease, usually a silicon type, to the backs of the brake pads (the side that doesn’t come into contact with the rotors) to rid the brakes of any incidental squeaks or rattles.

I had determined through rigorous scientific analysis that I was definitely not an idiot, that my pickup truck needed front brake pads (don’t ask me how I "knew" this), and that I could handle changing them. I went to my local parts house, and decided after much deliberation that I, a professional driver, required the high performance brake pads that the store sold. So, I sprang for the extra $15 that would make my truck into a veritable racing machine, and returned to my house victorious.

After sweating and swearing, I called my next door neighbor who used to "work" at a shop (i.e., stand near cars, smoking cigarettes and talking), and he assisted me in the replacement of my brake pads (which in retrospect, did not need replacement at all). We test drove the truck around the block at a high velocity after the repair was complete, and to my chagrin, the brakes squeaked.

I returned in an absolute rage to the parts house, hollering faulty brake pads to anyone who cared to listen. The man at the counter looked at me like I had three heads, but exchanged the "high performance" brake pads with normal ones, telling me with a smirk that "the high performance ones sometimes squeak". I raced home happily to install them, and of course they squeaked on my overzealous test drive after I installed them.

I kind of went berserk, throwing things in my little garage against the wall, screaming and carrying on like a teething baby. Then I roared back to the parts house again, bloodthirsty revenge fresh on my mind.

The kind folks at the parts house put up with my whining, and then they let me in on the secret remedy to brake squeak- brake grease. They told me to simply apply the grease to the brakes, and all squeaks would be gone. Feeling like a moron (and rightly so), but overjoyed nonetheless, I returned home as quick as I could,

Like a soldier at the end of war, I victoriously spread the greasy fruit of my parts house spoils all over every part of the braking system- rotors, pads, everything. I then climbed aboard my trusty steed to hear the sweet silence of my newly greased braking system.

The first couple presses of the pedal gave me my glorious silence, but I couldn’t stop until I had sailed like a runaway yacht in a crowded harbor through an intersection and all the grease had burned off of the friction surfaces of the brakes. The following presses had the brakes squeaking like a mouse in a toaster, and I was red faced and yelling like a chimpanzee with a sore banana hand. Needless to say, my brake job days were over for a while.

I recounted this story years later while greasing the backs of some brake pads in the company of some older mechanics. They deemed me to be the stupidest bastard they had ever met, that is, once they were finished laughing

It took a while to live that down, and I endured much taunting because of it and various other silly mistakes (which I shall regale you with later on). Guess that was about the time that moustaches and chest hair began mysteriously appearing on those guys’ nudie calendars. Oh, well.

Offline trueblue

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Re: Shop stories!
« Reply #355 on: June 18, 2014, 02:44:29 AM »
We had this come into work today, it is out of an N14 Cummins.  The fella who brought it in is a local mobile mechanic.  It has cracked along the oiling hole drilling.  Apparently it had a bit of a knock in the engine, I dunno why   ::) ::)

1979 CB650Z
Nothing can be idiot proofed, the world keeps producing better idiots.
Electronic Guages for your SOHC 4

Offline grcamna2

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Re: Shop stories!
« Reply #356 on: June 18, 2014, 06:35:59 AM »
Must of been a defective casting,was it an Original part under warranty ?
75' CB400F/'bunch o' parts'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline dave500

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Re: Shop stories!
« Reply #357 on: June 18, 2014, 12:47:04 PM »
made in brazil.

Offline grcamna2

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Re: Shop stories!
« Reply #358 on: June 18, 2014, 01:46:50 PM »
I've always thought that was better than China
75' CB400F/'bunch o' parts'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline RJ CB450

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Re: Shop stories!
« Reply #359 on: June 18, 2014, 02:14:59 PM »
Looks like it hammered.  The flange is all the strength against bending in a beam.  They drilled an oil hole through it at the one end, dramatically weakening it.  Look closely, you can see slight bending there.  Just like bending a rod, it bent there, cracked like a casting, then cracked along the weakest point in the structure.  Wish I could take a better look at it.  Would be able to tell if it was a fatigue failure or got hammered.
74 CB450 K7 Supersport, 82 CB650sc Nighthawk, 1982 CBX 1000, 2015 Tiger XCx.... And some ol minibike with a 5hp Briggs.

Offline HondaMan

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Re: Shop stories!
« Reply #360 on: June 18, 2014, 11:50:24 PM »
If all that did was 'knock', I'd say he was lucky!
See SOHC4shop.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book
Link to My CB500/CB550 Book: https://www.lulu.com/search?sortBy=RELEVANCE&page=1&q=my+cb550+book&pageSize=10&adult_audience_rating=00
Link to website: https://sohc4shop.com/  (Note: no longer at www.SOHC4shop.com, moved off WWW. in 2024).

Offline trueblue

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Re: Shop stories!
« Reply #361 on: June 19, 2014, 03:07:46 AM »
If all that did was 'knock', I'd say he was lucky!

It destroyed a liner, piston and put a small hole in the block, all of which are repairable.  But yes he was bloody lucky ;D

Looks like it hammered.  The flange is all the strength against bending in a beam.  They drilled an oil hole through it at the one end, dramatically weakening it.  Look closely, you can see slight bending there.  Just like bending a rod, it bent there, cracked like a casting, then cracked along the weakest point in the structure.  Wish I could take a better look at it.  Would be able to tell if it was a fatigue failure or got hammered.
That bend at the bottom of the cracked off piece was caused by it hitting the liner, when the piston started getting pulled down the conrod opened up and smacked the liner.
1979 CB650Z
Nothing can be idiot proofed, the world keeps producing better idiots.
Electronic Guages for your SOHC 4

Offline lucky

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Re: Shop stories!
« Reply #362 on: June 19, 2014, 11:37:14 AM »
Shop story about a car.

A woman came to my small shop.
She complained that she thought something was wrong with her front right wheel.

I took the front wheel off and removed the hub and bearings.
I cleaned the bearings and looked for any evidence of scratches or flat spots on the bearings or races. ...nothing. Axle was ok too.

I put it all back together with new bearing grease. I drove it and I did not hear any noise. It worked fine. Brakes were good too.
I returned the car to her and said that at that time I saw no problems with that wheel.
I told her if in the future she heard any noises to bring it back.

About 3 months later she came back to the shop and wanted me to pay her a lot of money because she said she had driven to Mexico (1,000 miles), and that in Mexico
the right front wheel had failed and she had to have the car towed and repaired.

I thought about it for a second and knew I had looked at her car when I was keeping good records and doing things correctly.
I walked over to my files and found the paper she signed when I looked at her car last. The mileage was listed. More that 2,000 miles ago. I showed her the paper.

I told her that she had driven the car for 3+ months and more than 2,000 miles
in her old car, and that I would not pay because it was not related. She got in her car and left. She was a lawyer too.

She never came back. I received no papers in the mail.


I was so glad I had kept good records or she may have got me to pay her bills.
Probably to pay for her trip to Mexico.

Later one of friends who was also one of my faithful customers, told me she was a scammer.




Offline lucky

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Re: Shop stories!
« Reply #363 on: June 19, 2014, 11:55:15 AM »
Another shop story.
In my small shop I did auto repair,and welding.
One day a lady walks into the shop and she has two candle holders made out of brass.
One of them is broken.
They are tall vertical brass and looked like a wood turning.
But the one that was broke when the hollow metal tube like structure was very thin.

I looked at them closely and told her IF I could repair it that it would cost $25.00

Later that evening when all was quiet, I sat down to repair this brass candle holder.
It looked like something from one of those import stores. This was not high end.
So I decided to repair it with TIG and silicon bronze filler wire so I would have a lot of control over the process.
As soon as I initiated an arc on the surface of the candle holder the metal just blew away! I had to melt all that thin metal away down to something solid. Then I gradually built up the thickness of the wall of the hollow tube structure and got it put back together and then using a die grinder carved the outside to the exact shape of the matching candle holder until it look exactly the same .Then I filed ,sanded, and polished it until it look perfect.
All this took several hours.

Several days later the customer came back and I handed her the candle holders.
I stuck to my agreement and said she owed me $25.  She said the candle holders were not worth $25.00  I reminded her that the brass 155mm Howitzer shells that those candle holders were made out of certainly did have some value because many American lives paid for them. The next thing I knew she went out to her car,(thought she went to get her purse), she drove away.

This made me mad. So I remember she was bragging that her husband was a Lt.COL in the Air Force. I was a jet engine mechanic in the Air Force and knew how the military works.
So I called her phone and asked her to please send me the money or drop it off or I would report this to their base commander.
Her husbands career would be ruined for a $25 bill.
The next day I got the check.
« Last Edit: June 19, 2014, 11:57:09 AM by lucky »

Offline Don R

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Re: Shop stories!
« Reply #364 on: June 19, 2014, 12:43:19 PM »
 My daughter took a telephone order at her job, she asked the customer for her E Mail address so she could send a tracking number. The customer replied she didn't want the order shipped to her E mail address, she wanted it shipped to her house.
No matter how many times you paint over a shadow, it's still there.
 CEO at the no kill motorcycle shop.
 You don't need a weatherman to know which way the wind blows.

Offline HondaMan

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Re: Shop stories!
« Reply #365 on: June 20, 2014, 09:44:49 PM »
My daughter took a telephone order at her job, she asked the customer for her E Mail address so she could send a tracking number. The customer replied she didn't want the order shipped to her E mail address, she wanted it shipped to her house.

That's the high point of my week! :D :D :D
See SOHC4shop.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book
Link to My CB500/CB550 Book: https://www.lulu.com/search?sortBy=RELEVANCE&page=1&q=my+cb550+book&pageSize=10&adult_audience_rating=00
Link to website: https://sohc4shop.com/  (Note: no longer at www.SOHC4shop.com, moved off WWW. in 2024).

Offline lucky

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Re: Shop stories!
« Reply #366 on: June 21, 2014, 07:22:42 AM »
Some people have catching up to do.! LOL...lol ;)

Offline Davidov

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Re: Shop stories!
« Reply #367 on: September 26, 2014, 01:34:50 PM »
Oh man, where to begin?

1 - Been working on BMW (autos) since 2005. Had one come in, 6 cyl engine, overheating, coolant low warning on, and running poorly. Customer says, "Coolant light keeps coming on!"
Coolant level is a little low, ok. Pressure test the cooling system, no leaks.  Huh, assume the worst.
Check engine oil, and it's milky frothy brown. Imagine peanut butter mixed with milk. Ah ha, cooling entering crankcase somehow.
Do a leak down test, and cooling system still holds pressure. By this time, I'm losing money quick.

Just a last ditch attempt, ask the service advisor to check with the customer if they ever added coolant when the warning came up. Customer says, "Oh yeah, my neighbor is always working on his cars, so I had him add some water!"
How much coolant ma'am?
"About a gallon of water. He said he put it in the cap thing?"

Helpful (dipsh--) neighbor dumped a gallon of water into the oil filler cap! She drove it around like that for a while!
All we did was drain the engine oil and change the oil and filter 3 times. Good to go!

2 - My Dad had a 57 Bel Air, and his uncle was owner/operator of a repair shop that helped him and let him do his own work.
So the '57 is cruising down the road, and something popped and put him into the median ditch! Fortunately not oncoming traffic.
Get it towed to the uncle's shop.
His Dad and Uncle are pissed, "stupid kid, hot rodding his Chevrolet"

They find the left tie rod was cut through about 3/4 of the way, and rusty. The last break was bright, shiny metal. So it must have been like that for a while.
The P.O. either had some botched work, or a price on his head!
-David

Offline 72 yellow

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Re: Shop stories!
« Reply #368 on: September 26, 2014, 05:44:00 PM »
Last job I had for 15 years was working with a neighbor who owned a small brick cleaning and caulking company.  A lady contacted him to clean the brick on her new home.  After we were finished, she was sent a bill.  She decided for some reason, even after saying she was satisfied with the work, not to pay the bill.  She was contacted several times, but to no avail.  So a lien was placed against her home.  I guess she did not know or think it was important.  A couple of years later she put the home up for sale.  When the title search was done, the lien showed up.  She was furious.  She showed up at my neighbors house with the money and threw it at him.  He removed the lien......about 6 months later.

Offline HondaMan

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Re: Shop stories!
« Reply #369 on: September 26, 2014, 08:09:45 PM »
Last job I had for 15 years was working with a neighbor who owned a small brick cleaning and caulking company.  A lady contacted him to clean the brick on her new home.  After we were finished, she was sent a bill.  She decided for some reason, even after saying she was satisfied with the work, not to pay the bill.  She was contacted several times, but to no avail.  So a lien was placed against her home.  I guess she did not know or think it was important.  A couple of years later she put the home up for sale.  When the title search was done, the lien showed up.  She was furious.  She showed up at my neighbors house with the money and threw it at him.  He removed the lien......about 6 months later.

Yeah - some people's kids!
See SOHC4shop.com for info about the gadgets I make for these bikes.

The demons are repulsed when a man does good. Use that.
Blood is thicker than water, but motor oil is thicker yet...so, don't mess with my SOHC4, or I might have to hurt you.
Hondaman's creed: "Bikers are family. Treat them accordingly."

Link to Hondaman Ignition: http://forums.sohc4.net/index.php?topic=67543.0

Link to My CB750 Book: https://www.lulu.com/search?adult_audience_rating=00&page=1&pageSize=10&q=my+cb750+book
Link to My CB500/CB550 Book: https://www.lulu.com/search?sortBy=RELEVANCE&page=1&q=my+cb550+book&pageSize=10&adult_audience_rating=00
Link to website: https://sohc4shop.com/  (Note: no longer at www.SOHC4shop.com, moved off WWW. in 2024).

Offline trueblue

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Re: Shop stories!
« Reply #370 on: September 27, 2014, 03:31:29 AM »
We had this come into work a couple of weeks ago.  This is the result of someone going for the cheapest price on a brake job, the numb skull who did the job fitted the wrong S cam bushes, didn't also fit any seals on the S cam, which had he used the correct bushes they were part of the bush.  He also didn't believe in tightening anchor pin bolts, which is what came loose and did a few trips around the hub, and eventually punched a hole in the side of the drum. Needless to say the owner of the truck was not impressed in the slightest. ;D








1979 CB650Z
Nothing can be idiot proofed, the world keeps producing better idiots.
Electronic Guages for your SOHC 4

Offline dave500

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Re: Shop stories!
« Reply #371 on: September 27, 2014, 03:38:26 AM »
mack

Offline trueblue

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Re: Shop stories!
« Reply #372 on: September 27, 2014, 03:47:18 AM »
You're a sick man Dave if you can recognise a Mack from those couple of photos. ;D

Yes, it was an old 'R' model piece of crap. 



Do you know what Mack stands for?



























































































Make Another Choice, Kenworth  ;D ;D ;D ;D
1979 CB650Z
Nothing can be idiot proofed, the world keeps producing better idiots.
Electronic Guages for your SOHC 4

Offline dave500

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Re: Shop stories!
« Reply #373 on: September 27, 2014, 03:54:32 AM »
man i like old macks!up till i think the late 80s a mack was all mack?any #$%* can chuck a shed on running gear?i had an old r600 a while ago,237 and maxitorque transmission,mack always had great but overkill transmissions,this also had the air operated louvre grille that would open and shut.

« Last Edit: September 27, 2014, 03:59:47 AM by dave500 »

Offline trueblue

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Re: Shop stories!
« Reply #374 on: September 27, 2014, 03:57:10 AM »
Sorry mate, I honestly don't see the attraction in looking up a dogs arse all day. 
1979 CB650Z
Nothing can be idiot proofed, the world keeps producing better idiots.
Electronic Guages for your SOHC 4