Author Topic: I think I blew my oil pump at 75mph, Pre case split findings, with gory pics?  (Read 9739 times)

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Offline manjisann

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Ok, the obvious thought from the subject like is "bugger". Quick story. I went on a trip with a small oil leak from my oil pump. I figured I'd keep an eye on the oil level and just add as needed. This worked great for the first couple of days. Sometime within the last two days I developed a ticking noise on the top end. At first I thought it was my tach cable as it was old and you could pull it out of the end that holds it into the tach gear on top of the engine. It turns out this wasn't it, I'm beginning to suspect it may have been valve noise.

I was trying to use the power of positive thinking and get back home, about a 160 mile drive. After 60 miles I stopped to stretch and fill the gas tank. I also checked the oil level, it seemed to be full. I get back on the freeway and enjoy how well the bike is working. 13 miles later she starts to lose power drastically. My initial thought was that I was having electical issues again so I tried giving her more juice in the vain hope she'd snap out of it. I don't remember why but I looked down at my left foot and saw this huge geyser of oil coming out from my starter motor cover, I think. I was doing 75 and trying not to get hit so my full attention wasn't there. I pulled off to the side of the road and the bike died. I called some family to come get me and then proceded to push the bike the .4 miles to the freeway exit. When I got there I wondered if I had siezed the engine so I left the ignition off and hit the starter. it sounded like there was some metal or something banging around in the head. I figured it was just the top end complaining that it had no oil. I waited 5 hours in the blazing hot
« Last Edit: July 30, 2010, 09:04:26 PM by manjisann »
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1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

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Offline scunny

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#$%*e, doesn't sound good. when you have calmed down take your tappet covers off and check out the cam and followers.
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Offline Frankenkit

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oh noooooo
"Moderation in all things - especially moderation. Too much moderation is excessive. The occasional excess is all part of living the moderate life."
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Offline bryanj

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If this is a 500/550 you probably dont want to hear that the cam bearings are part of the head and rocker cover
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Offline crazypj

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If it's a 500/550 you should have known the oil pressure switch literally 'blows it's top' that would have been a quick easy fix, just screw in a new one.
 Riding with even a small oil leak where it can get on tyre is just dumb (not same as oil leak between cylinder fins, another common 'problem')
 Saying that, I really  hope get lucky with it and don't have any terminal damage

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Offline Spanner 1

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+1 with crazypj... the oil pressure switch 'blew'.... maybe the plastic part was already cracked ?   The o/p switch sits in the main oil galley so an  opening here would would receive the full pressure of the oil pump and quickly steal any oil circulation, starting with the cam/topend....... prolly the worst place to spring a leak ( hole really ) just above the oil pump....... best of luck with it mjn.
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Offline TwoTired

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I think the OP's bike is a CB650. 

FYI
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Offline Spanner 1

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O.K., if it's an '80 CB650, then the oil pressure switch is directly on the oil pump on the left side and oil would appear at the starter recess quickly and spray as described too IMO.
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Offline manjisann

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TT's right, it is a 650. Sorry for not putting that info in. By the time I got home it was about 11pm and after 6hrs sitting in the desert sun I suppose I forgot to include important details like that  :-[

So the bright side is my oil pump didn't blow, and if my head seized it is the least of my worries. I opened the sprocket cover and found this awaiting me. Guess I'll be looking for a new engine, or at the very least, new cases.

Thanks everyone for chiming in  :)

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

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Offline camelman

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Is that a crack in the case? 
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Offline Terry in Australia

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That's a bloody hole mate, what the hell would have caused that? :o
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Offline manjisann

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As Hush would say, Terry wins the Chocolate Fish. I'm guessing I threw a bearing from the crank, but I could be really off. I've never been into an engine far enough to really know what is down there. I've got a spare engine but I don't know if it works or not, it came with a frame I bought to fix the buggered one during the build. I'm crossing my fingers that the spare engine works with minimal tlc, if not I'll have to reassess my options. I've put out a couple feelers for running engines, but if that falls through there's a guy locally selling some cases for about $100 so I'll be doing a huge ass rebuild. Either way, I'll be very busy for a bit. Guess I'd better do some searchfu and see what it's going to take to rebuild it. Anyone know a source for quality gaskets that won't break the bank?

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

Trip and General Ramblings blog: manjisann.blogspot.com

Offline Frankenkit

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I've heard from others not to cheap out on the head gasket, to go OEM, but fwiw, my $86 Athena gasket kit hasn't leaked (yet). though the rubber gaskets for the tappet adjustment covers started to flay away and leak shortly after installation.
"Moderation in all things - especially moderation. Too much moderation is excessive. The occasional excess is all part of living the moderate life."
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Offline vern401

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I would get your backup engine out of moth balls.
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Offline Terry in Australia

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G'Day mate, yeah, if it was me I'd install the spare engine and just use what you need from your buggared one, like carbs, ignition etc to get it going. Chances are, it's OK, and even if you need to take the head off later you can do that with the engine in the frame anyway, and as my old dad always says to me, if it aint broke, don't fix it! Just change the oil and filter, and fire that sucker right up! Cheers, Terry. ;D
I was feeling sorry for myself because I couldn't afford new bike boots, until I met a man with no legs.

So I said, "Hey mate, you haven't got any bike boots you don't need, do you?"

"Crazy is a very misunderstood term, it's a fine line that some of us can lean over and still keep our balance" (thanks RB550Four)

Offline crazypj

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Damn, now I feel bad.
 That must have been cracked for a while before it let go.
Will be interested to see if all the pistons are still in one piece
Looks like something solid got picked up by crank web
 I think you would have known if it was rod bearing

PJ
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Offline TwoTired

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This is the bike with the 750 carbs on it, right?
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Offline manjisann

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Quote
This is the bike with the 750 carbs on it, right?

Yes it is, er was. I don't really think that had anything to do with it though.

Quote
G'Day mate, yeah, if it was me I'd install the spare engine and just use what you need from your buggared one, like carbs, ignition etc to get it going. Chances are, it's OK, and even if you need to take the head off later you can do that with the engine in the frame anyway, and as my old dad always says to me, if it aint broke, don't fix it! Just change the oil and filter, and fire that sucker right up! Cheers, Terry.

Yeah, I'm hoping it will be a simple move over, I just don't want to stick it in the frame if it's not going to run. I'll give it a checkup in a bit and see what I'm looking at. The bike it came from had some fried electrics and I suspect that's what got it a trip to the junkers. Hopefully the engine was fine. we'll see soon enough :)

Brandon
Sure it's for sale! How much you ask?? Well, how much are you willing to pay??? Now triple it, that's the price!

1973 CB500 K2 - Sold the bike and bought a Mig, Miss the bike, Love the Mig :D
1980 CB650 Custom
1971 CB500 Frame 650 engine: Project

Trip and General Ramblings blog: manjisann.blogspot.com

Offline scottly

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Out of morbid curiosity, I request a proper autopsy be performed on the deceased. :(
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Offline Spanner 1

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Wow, never seen the like of it!.... may/must have been a bad casting from the get-go... anyone else got an explaination ?
If your sure it's a carb problem; it's ignition,
If your sure it's an ignition problem; it's carbs....

Offline scottly

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Threw a cam chain? It looks like something was trying to punch it's way out like in Alien!
Don't fix it if it ain't broke!
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Offline scottly

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Will be interested to see if all the pistons are still in one piece
Looks like something solid got picked up by crank web

Don't fix it if it ain't broke!
Helmets save brains. Always wear one and ride like everyone is trying to kill you....

Offline Spanner 1

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 Too far to the left for cam chain IMO.... #2 big-end bearing ??
If your sure it's a carb problem; it's ignition,
If your sure it's an ignition problem; it's carbs....

Offline scottly

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Too far to the left for cam chain IMO.... #2 big-end bearing ??
Thought the same thing about being on the left side, but a rod bearing, no matter how worn, would not allow major contact with the case wall. ???
Maybe more damage is hidden behind the starter, more to the right?
« Last Edit: July 24, 2010, 09:54:16 PM by scottly »
Don't fix it if it ain't broke!
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Offline Spanner 1

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Agreed, the visible hole may not be all the damage, may be a bigger hole under the starter motor!
If your sure it's a carb problem; it's ignition,
If your sure it's an ignition problem; it's carbs....