I feel like i should give an update on the boat after all the help I received here...
First off, I've been out on the water a lot lately, despite mechanical glitches. The funny thing is, for having jumped through all the legal hoops, none of it seems to have mattered so far... once the coast guard rolled up while we were having engine problems, and didn't ask a word about stickers or boater's education card. anyway...
I took the boat out a few times ironing the problems out. First the impeller pump was toast and I had to rebuild it. No big deal, as it was only $60 or so for the kit, which was all but a new pump. At this point when I separated the upper and lower housing, a bunch of oil should have poured out of the upper gear housing, but didn't... and when I put it back together I didn't know that the upper and lower gear housings shared oil. Apparently the PO filled the gear oil from the top instead of pumping it in from the bottom, or maybe it lost oil... I don't know. In any case, I spent a weekend on a local lake (Timothy meadows for you locals), and had a major gear failure in the middle of the lake at WOT. i limped around the rest of the weekend, but the upper gears were toast.
I found replacement gear kits online, but considering needing special tools, etc. I decided to just replace the upper with a used unit from a boat yard. Knowing what to look for at this point, I found a nice unit and replaced it along with the gaskets and o-rings to the gimbal housing. The bellows all looked nice. Got it back in the water... and the shift cable breaks.

Replaced that and got back in the water, and it has been a blast. however...
The boat seems to have some kind of fuel delivery issue. I haven't ironed it out, but have figured out how to deal with it. When I first went out with John Paul (PDXPope), it died in the middle of the Columbia. I thought I diagnosed the problem to be a missing carb float clip that pulls the float needle down with the float in case gravity doesn't do the trick. It worked for a while, but still has issues if i run at WOT for 10 minutes or so. I found that if I vented the line at the fuel fliter/water separator I could hear a hiss as if there was a vapor lock, and the fuel would continue to flow. However, the fuel line seems to be clear (blowing through it with compressed air), the tank is half full, tank vent/overflow is clear, and the fuel pickup and screen in the tank is clear. At this point I feel like either the inner lining of the fuel line is compromised and caving in under pressure, or the pump is failing after a bit. I still can't work out why it would do so only under high demand though, as the fuel pump tests the same at WOT as it does at idle.
anyway, I've been having a blast exploring the Willamette. I'll get around to the Columbia too, but I have two free boat ramps very close to my house. Donuts and figure eights in the middle of the river at night is like nothing else!!!
now to start a fishing thread...
