Author Topic: 550 rear disc conversion, 750 rear disc pic request  (Read 7820 times)

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Offline nicks2319

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550 rear disc conversion, 750 rear disc pic request
« on: January 14, 2016, 08:08:45 PM »
Hey everyone, thanks for looking. Going all out on my 550 project, considering dual disc front and thinking about doing a rear disc conversion. I've only seen a couple threads on this, but it seems like the easiest way to do this would be to grab it all off the later model 750's that had the stock rear disc setup.

Couple questions:

- Anyone have some good pics of the 750s with rear discs? I need some detail views to see what all I need. Assuming rear wheel, disc, caliper, master cylinder, brake pedal.
- Anyone have an exploded diagram?
- Will I need to use the 750 swingarm, and is there a special one for the rear disc? I can't tell from photos how the rear caliper actually mounts.

Really hoping I can just use my existing 550 swingarm, as I already have it powdercoated.

Thanks!

Offline Restoration Fan

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #1 on: January 14, 2016, 08:19:42 PM »
Only the F model 750's had rear disc brakes.  And the F2 and F3's had mag wheels, not spoked.
Ron

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Offline Retro Rocket

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #2 on: January 14, 2016, 08:45:08 PM »
Only the F model 750's had rear disc brakes.  And the F2 and F3's had mag wheels, not spoked.

Some K7/8's had rear discs too Ron, member Wobbly has one... ;)

You can use your stock swingarm but you may need to play with the spacers a bit to get it all lined up with the 750 parts, you'll need a FO/F1 rear hub and disc as well as the disc carrier/bracket and lines and stuff, you'll  have to add a mount for the slave cylinder and master cylinder to the frame, you'll also have to modify your brake pedal....  Hmmm, you may be better off using the 750 swingarm as well as the disc brake model has the brake arm on the top....
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline nicks2319

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #3 on: January 14, 2016, 09:11:13 PM »
Only the F model 750's had rear disc brakes.  And the F2 and F3's had mag wheels, not spoked.

Some K7/8's had rear discs too Ron, member Wobbly has one... ;)

You can use your stock swingarm but you may need to play with the spacers a bit to get it all lined up with the 750 parts, you'll need a FO/F1 rear hub and disc as well as the disc carrier/bracket and lines and stuff, you'll  have to add a mount for the slave cylinder and master cylinder to the frame, you'll also have to modify your brake pedal....  Hmmm, you may be better off using the 750 swingarm as well as the disc brake model has the brake arm on the top....

Do you know what exactly mounts to the swingarm?

Offline Jerry Rxman Griffin aka MuthaF'er

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #4 on: January 14, 2016, 09:43:48 PM »
The brake stay/arm mounts to the top right side in the front.

Go to a site like Motogrid.com and look up the F models for your diagram and parts list.
As of today 3/13/2012 my original owner 75 CB750F has made it through 3 wives, er EX-wives. Free at last.  ;-)

Offline SOHC4 Cafe Racer Fan

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #5 on: January 14, 2016, 11:21:28 PM »
You'll want to source a 1975-76 CB750F wheel hub/disc/caliper carrier/sprocket assembly. 



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Offline Retro Rocket

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #6 on: January 14, 2016, 11:50:15 PM »
The brake stay/arm mounts to the top right side in the front.

Yep, thats the one... ;)
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline nicks2319

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #7 on: January 15, 2016, 10:46:05 AM »
Thanks everyone for all of this info! Guess I should start hunting for parts.

Offline GV1390

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #8 on: January 15, 2016, 11:56:27 AM »
I did it a few years back on my old 77' 550....

It was entirely bolt-in from a 76' CB750F. Pulled pivot bolt and everything else was left attached to the swingarm. The wheel, master, axle, spacers were all CB750. The pivot bolt is the same diameter and width of the arm. I used a dirtbike master but, it could've been any master.

I also did the dual 750 fronts...





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Offline nicks2319

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #9 on: January 15, 2016, 11:58:47 AM »
I did it a few years back on my old 77' 550....

It was entirely bolt-in from a 76' CB750F. Pulled pivot bolt and everything else was left attached to the swingarm. The wheel, master, axle, spacers were all CB750. The pivot bolt is the same diameter and width of the arm. I used a dirtbike master but, it could've been any master.

I also did the dual 750 fronts...





Exactly what i'm looking for! Awesome. If you have any closer up pics of the rear that would be appreciated. Thank you

Offline slikwilli420

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #10 on: January 15, 2016, 12:06:24 PM »
Really you could get away with just a hub and disc for this. The swingarm is only different due to the tab for the torque arm which is easy to remedy and you could pick any caliper and build a mount/torque arm to do it over the top like stock or underslung, eliminating the need to weld the swingarm. Then pick up a Nissin master and fit that to the frame by the brake pedal and you are good to go.
All you gotta do is do what you gotta do.

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Offline GV1390

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #11 on: January 15, 2016, 01:01:52 PM »
I believe @Fastbroshi is doing this as well...
08' Ducati S4RS, 71’ CB500, 71' CL350, 72' R90/6, 16' Ural Gear Up & 02' ZRX1200R.

Offline Retro Rocket

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #12 on: January 15, 2016, 03:41:21 PM »
I did it a few years back on my old 77' 550....

It was entirely bolt-in from a 76' CB750F. Pulled pivot bolt and everything else was left attached to the swingarm. The wheel, master, axle, spacers were all CB750. The pivot bolt is the same diameter and width of the arm. I used a dirtbike master but, it could've been any master.

I also did the dual 750 fronts...





Exactly what i'm looking for! Awesome. If you have any closer up pics of the rear that would be appreciated. Thank you

Nick, if you want to retain all the stock geometry, the early 750F swingarm isn't as long as the 550 arm,  its all bolt in but there are differences in geometry due to the different swingarm length, if that's not important to you then go right ahead... ;) I'm doing a disc conversion on a K model 750, I'm using the K model arm and putting the brake caliper on the bottom like slikwood420 mentioned above, thats another option for you.. There's a little bit of fabbing but its all pretty straight forward.. ;)
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline GV1390

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #13 on: January 15, 2016, 03:49:44 PM »
Quote
Exactly what i'm looking for! Awesome.

:)
08' Ducati S4RS, 71’ CB500, 71' CL350, 72' R90/6, 16' Ural Gear Up & 02' ZRX1200R.

Offline nicks2319

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #14 on: January 15, 2016, 03:57:14 PM »
I did it a few years back on my old 77' 550....

It was entirely bolt-in from a 76' CB750F. Pulled pivot bolt and everything else was left attached to the swingarm. The wheel, master, axle, spacers were all CB750. The pivot bolt is the same diameter and width of the arm. I used a dirtbike master but, it could've been any master.

I also did the dual 750 fronts...


Exactly what i'm looking for! Awesome. If you have any closer up pics of the rear that would be appreciated. Thank you

Nick, if you want to retain all the stock geometry, the early 750F swingarm isn't as long as the 550 arm,  its all bolt in but there are differences in geometry due to the different swingarm length, if that's not important to you then go right ahead... ;) I'm doing a disc conversion on a K model 750, I'm using the K model arm and putting the brake caliper on the bottom like slikwood420 mentioned above, thats another option for you.. There's a little bit of fabbing but its all pretty straight forward.. ;)

I think i'm going to hunt down everything but the swingarm, and see if I can make it work with the 550 arm. Are the 550 and 750 rear axles the same size? I feel like I remember reading that they were different. Aka can I bolt the 750 wheel/hub to the 550 swingarm without modification.

Offline Retro Rocket

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #15 on: January 15, 2016, 04:23:31 PM »
I'm prety sure they are the same size, A long time ago i had problems with an old dual sprocket set up, my friend had a 500 that wasn't running in the garage, From memory {it was around 1980},  I swapped out the complete wheel so i could go for a ride, and replaced the sprocket later and went back to my 750 wheel. Some 500/550 racers use the shorter 750 swingarm on their race bikes to make the bike turn in faster on the track, not needed on the road... ;)
750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline Jerry Rxman Griffin aka MuthaF'er

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #16 on: January 15, 2016, 07:37:51 PM »
77/78 K and F have a 10mm longer axle for their wider swingarm
As of today 3/13/2012 my original owner 75 CB750F has made it through 3 wives, er EX-wives. Free at last.  ;-)

Offline Rookster

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #17 on: January 17, 2016, 07:47:44 AM »
This may not be what you are looking for but there are ways to do what you want by not swapping any swingarms, wheels, axles, or welding tabs.  There was a kit in the 70s that used a disk carrier to mount in place of the drum brake plate.  The caliper was underslung so you just used your drum brake stay to brace the caliper bracket.  CycleX recently sold a kit that was an updated version. 

The original kit from Hallcraft/Hurst Airheart:


My version using period parts: Hurst Airheart caliper, AP Lockheed disk, newly made disk carrier and assorted brackets and spacers.




Scott


Offline nicks2319

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #18 on: January 17, 2016, 12:50:19 PM »
That's awesome, I would have never thought about going that route.

Offline seanbarney41

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #19 on: January 17, 2016, 07:02:31 PM »
Rookster, did you buy that caliper brand new?  I have seen that at least some versions of the Hurst airheart caliper are still available.  I want to use a similar set up on a bike with Kimtab wheels that have no provisions for drum rear.
If it works good, it looks good...

Offline Rookster

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #20 on: January 17, 2016, 07:22:27 PM »
The caliper I have with the integral mount is no longer available.  They come up on ebay every once in a while.  It uses the same piston and seals as the Airheart 175H which is still available.  I wanted something that was available in the 70s.  If I was going for a new caliper with a vintage feel the Lockheed aluminum caliper is hard to beat. 

Scott

Offline seanbarney41

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #21 on: January 17, 2016, 07:28:35 PM »
thanks for the info...your bike is awesome
« Last Edit: January 18, 2016, 01:05:36 PM by seanbarney41 »
If it works good, it looks good...

Offline Rookster

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #22 on: January 18, 2016, 06:25:05 AM »
Thanks.  Much appreciated.

Scott

Offline strynboen

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #23 on: January 18, 2016, 01:13:14 PM »
this disc cariier can safe a lot of bikes vith cracked drums.
..mine 550 have problems,,and lives not for long.
..so only vay to safe the rear hveel/hub.. is to get turned a disc adapter..and eventuel veldet in to the drum..after  have remover the cast iron drum insert....in a lathe..veld it inn and make a finaly spoontaking to line perfekt up
i kan not speak english/but trying!!
http://forums.sohc4.net/index.php?topic=60973.0
http://forums.sohc4.net/index.php?topic=144758.0
i hate all this v-w.... vords

Offline christopherk

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Re: 550 rear disc conversion, 750 rear disc pic request
« Reply #24 on: January 18, 2016, 08:40:42 PM »
Hey dood, I have my 750f rear torn apart right now. Rebuilding the rear caliper & master cylinder. Shoot me a text & I'll get ya all the pictures you need.