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Author Topic: -Project Suzzie-  (Read 73868 times)

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Offline Retro Rocket

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Re: -Project Suzzie-
« Reply #300 on: April 21, 2016, 04:24:28 PM »
Quote from: toytuff on April 21, 2016, 03:20:58 PM
Crushed this the other day.

I think you can get ointment for that TT.... ;D
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750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline toytuff

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Re: -Project Suzzie-
« Reply #301 on: April 21, 2016, 04:38:37 PM »
LMFAO!

 ;D ;D ;D ;D ;D ;D

Good on toast too!
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Offline Retro Rocket

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Re: -Project Suzzie-
« Reply #302 on: April 21, 2016, 04:48:38 PM »
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750 K2 1000cc
750 F1 970cc
750 Bitsa 900cc
If You can't fix it with a hammer, You've got an electrical problem.

Offline Stev-o

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Re: -Project Suzzie-
« Reply #303 on: April 21, 2016, 05:14:37 PM »
Quote from: calj737 on April 21, 2016, 05:00:50 PM
Mounting a vise on a pedestal is a very good idea. But, I'd use concrete lag screws and bolt her to the floor. It is how mine is (well, was anyway) installed in my shop. I run a flat stock from the base to the fab table, and ground strap to the table. Then, its always grounded for welding without running cables all over the place. Keeps it neat and tidy (and sturdy too).

I have my vise bolted to double 3/4" ply and clamped to the work bench.  I like the idea of it being "mobile" but it just seems to stay on the workbench and occasionally in the way.
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'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline toytuff

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Re: -Project Suzzie-
« Reply #304 on: April 21, 2016, 06:47:51 PM »
You should see the vise down at my friends shop.  :o

Came from the Santa Fe railroad shop. We used it to press the bearings into the swing arm. Huge and the stand even bigger. Used his wrecker truck to bring it over.

I'll grab a picture someday.
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Offline toytuff

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Re: -Project Suzzie-
« Reply #305 on: April 22, 2016, 01:20:17 PM »
Well, the fork seal install was a complete fail. Ordering new seals and a damn tool to install them. They are smaller than the  seal driver set I borrowed. Enough is enough. Time for something whether I use it again or not. Pipe and other shid just doesn't work.

OK, walk away from that fiasco. Recieved the chrome covers from a GS forum member today.

Before.



After. (Just taped on)



Onward after a few days off from the Shop.
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Offline grcamna2

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Re: -Project Suzzie-
« Reply #306 on: April 22, 2016, 02:16:57 PM »
tt,
I hope you get a pr. of oem Suz. seals(or K&L made in Japan)for it;I just bought a pr. of 'cheap' china seals and installed on a set of forks..  ::)
 I like the black DOHC covers  :)
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75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline RAFster122s

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Re: -Project Suzzie-
« Reply #307 on: April 22, 2016, 04:07:10 PM »
I go for the chrome covers, they will be nice on the silver bike.
Sorry the seals are such a PITA...at least it ain't no CA77 or CA78 with it's constant wrong parts hassles...
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David- back in the desert SW!

Offline toytuff

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Re: -Project Suzzie-
« Reply #308 on: April 22, 2016, 07:01:25 PM »
Quote from: grcamna2 on April 22, 2016, 02:16:57 PM
tt,
I hope you get a pr. of oem Suz. seals(or K&L made in Japan)for it;I just bought a pr. of 'cheap' china seals and installed on a set of forks..  ::)
 I like the black DOHC covers  :)

They were OEM. Never had any this tight. You have to pry them out and not pop them out like on certain Honda's. PIA.
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Offline toytuff

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Re: -Project Suzzie-
« Reply #309 on: April 22, 2016, 07:08:46 PM »
Quote from: RAF122S on April 22, 2016, 04:07:10 PM
I go for the chrome covers, they will be nice on the silver bike.
Sorry the seals are such a PITA...at least it ain't no CA77 or CA78 with it's constant wrong parts hassles...

Boy, here I forgot about project nightmare and you bring it up again. True however.

No color has been picked yet. Would also consider a dark metallic gray.



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Offline grcamna2

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Re: -Project Suzzie-
« Reply #310 on: April 22, 2016, 09:18:34 PM »
Quote from: toytuff on April 22, 2016, 07:01:25 PM
Quote from: grcamna2 on April 22, 2016, 02:16:57 PM
tt,
I hope you get a pr. of oem Suz. seals(or K&L made in Japan)for it;I just bought a pr. of 'cheap' china seals and installed on a set of forks..  ::)
 I like the black DOHC covers  :)

They were OEM. Never had any this tight. You have to pry them out and not pop them out like on certain Honda's. PIA.

The seals may have been deformed when they were installed;what did the fork seal driver look like ?
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75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline toytuff

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Re: -Project Suzzie-
« Reply #311 on: April 23, 2016, 07:30:38 AM »
You know how it is guys. You wake up in the middle of the night with an idea. Yeah, you're a brain surgeon alright.

I put the right leg in the freezer for the night and walked away. It dawned on me that a tire spoon would work better. I wrapped electrical tape on the end, took a piece of fuel line and split it down the middle for something to pry against.

Five minutes later both were done. The left side was an old seal so it popped right out. I should of walked away earlier and saved the frustration. "Right tool for the job" comes to mind. I should know better.  ::)

So, I ordered a seal driver and new seals. Like I have said, just keep throwing money at it and something will happen. Still taking a break from this as I have "life things" I need to do. Next week is the Laughlin River Run so it's time to clean up the Ducati.
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Offline Stev-o

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Re: -Project Suzzie-
« Reply #312 on: April 23, 2016, 08:59:43 AM »
Clean up the Ducati?  Has it ever been dirty?!
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Offline toytuff

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Re: -Project Suzzie-
« Reply #313 on: April 23, 2016, 12:03:16 PM »
Quote from: Stev-o on April 23, 2016, 08:59:43 AM
Clean up the Ducati?  Has it ever been dirty?!

Actually no. I've owned it for over two years and never washed it. Guess I should of said detail the Ducati.  Looks dirty to me.  ;)

You catch everything don't you?  :D
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Offline Stev-o

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Re: -Project Suzzie-
« Reply #314 on: April 23, 2016, 02:25:28 PM »
Quote from: toytuff on April 23, 2016, 12:03:16 PM
Quote from: Stev-o on April 23, 2016, 08:59:43 AM
Clean up the Ducati?  Has it ever been dirty?!

Actually no. I've owned it for over two years and never washed it. Guess I should of said detail the Ducati.  Looks dirty to me.  ;)

You catch everything don't you?  :D

I just know you.  No dirty bikes!
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'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline toytuff

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Re: -Project Suzzie-
« Reply #315 on: April 23, 2016, 02:51:54 PM »
I guess we could call it the Double D, detail Ducati..

..or..Double D on a boat.  :o
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Offline toytuff

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Re: -Project Suzzie-
« Reply #316 on: April 23, 2016, 02:53:01 PM »
Screensaver!  :P
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Offline Stev-o

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Re: -Project Suzzie-
« Reply #317 on: April 23, 2016, 02:53:58 PM »
Lovely!

That reminds me, I need to detail my boat, it is nearly boating season here!
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Offline SOHC4 Cafe Racer Fan

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Re: -Project Suzzie-
« Reply #318 on: April 23, 2016, 11:29:00 PM »
 :o ;D
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"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

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Offline toytuff

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Re: -Project Suzzie-
« Reply #319 on: April 26, 2016, 07:08:06 PM »
While waiting on parts a GS forum member is finishing this up. One year of work to date.

Beautiful. Wish I could find one myself.
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Offline grcamna2

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Re: -Project Suzzie-
« Reply #320 on: April 26, 2016, 07:21:12 PM »
That's K0,1967 ?
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75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline toytuff

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Yea!
« Reply #321 on: April 29, 2016, 01:01:05 PM »
Fuel tank done. Turned out nice. Thanks to all for offering to fix it.

Reputable body shop did the work. Renne said he couldn't pull it due to the deep crease but he pushed it all he could then filled. Didn't want to chance welding and pulling. No worries here.





Caliper apart and being cleaned at my friends shop. New seals and shoes ordered. The MC and rotor were done so it makes no sense not to do the caliper.



Hoping the fork seals arrive tomorrow then it's finish the forks. I'll button that up and mount the wheel. This will leave the caliper, exhaust, carburetors and lastly paint.  ;)
« Last Edit: April 29, 2016, 01:04:36 PM by toytuff »
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Offline grcamna2

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Re: -Project Suzzie-
« Reply #322 on: April 29, 2016, 01:35:09 PM »
Nice tt  :) A very nicely restored European model 82' GS400EZ. I hope it's your 'Keeper'
« Last Edit: April 29, 2016, 01:37:37 PM by grcamna2 »
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75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline toytuff

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Re: -Project Suzzie-
« Reply #323 on: April 30, 2016, 06:52:11 AM »
Plan on keeping it and passing it on.  ;)

Parts arrived from CMS located in the Netherlands. Pretty quick I might add. Parts are called intake pipe specific to the 400 model only. So, everything from the head back to the air box will be new OEM with rebuilt carburetors.

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Offline toytuff

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Re: -Project Suzzie-
« Reply #324 on: April 30, 2016, 07:17:18 AM »
Bought the last four in stock, meter cushions.

Mine are pretty worn out and soft. Kind of like me.  ::)  ;D

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