Author Topic: 85 fz 750  (Read 12578 times)

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Offline Leino

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Re: 85 fz 750
« Reply #100 on: November 25, 2023, 08:26:58 AM »
   That'll be interesting, give a rundown of what was done when time allows..
Will do Sir  ;D

Offline Leino

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Re: 85 fz 750
« Reply #101 on: December 23, 2023, 02:58:49 AM »
I got the cylinders back yesterday, they were bored to 77mm for a set of R1 pistons.
Need to finish a V-Max and a GS(X) 1100 engine before I can pull the Yamaha engine and start working on it.

Offline Mark1976

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Re: 85 fz 750
« Reply #102 on: December 23, 2023, 07:39:17 AM »
Looking forward to this.
Start with the end in mind...

Offline Leino

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Re: 85 fz 750
« Reply #103 on: March 03, 2024, 02:30:39 AM »
Well, pulled the FZ engine and took it apart. One race away from complete destruction  ;D
2MG rods were pretty much done with the beating, small ends very loose and pistons hitting the head.
Three pistons had parts missing from the skirt etc.
We had a former Pro rider race this contraption back in 2022 for one weekend and he really gave it the beans. Being used to 600cc super sport bikes he said he had the revs between 9K and limiter basicly the whole weekend  ;D
I even raised the limiter 400rpm to 11600 so he could have a slightly wider operating window.
This engine loves revs and made 125hp at the wheel with 11200 limiter and the curve was still climbing at a rate of close to 1hp / 100rpm.

Built back in 2018 or 2019 and was used for classic racing and trackdays for a few years and I knew the rods are our weak link so I asked the owner if I can upgrade the engine with stronger rods and 50cc more displacement.

As I write this I just fitted 2005 R1 pistons to 2001 R1 rods, not a straight swap but easily doable.
Small end of the rod is much stronger compared to stock rods and to my calculations we could theoretically rev this thing as high as 12800 to reach the same piston speed the early R1 has.
Wanting to keep it safe I'm planning on raising the limiter bit by bit on the dyno to see when it starts to run out of steam.

I was asked about the cams etc. etc after a YZF 750 classic superbike (engine built by a pretty famous engine builder who works in MotoGP) couldn't pull away from our ancient FZ. I just said I mixed some old crap in a bucket, shaked and put it together  ;D


« Last Edit: March 03, 2024, 02:49:36 AM by Leino »

Offline Leino

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Re: 85 fz 750
« Reply #104 on: March 03, 2024, 02:31:36 AM »
Oh yeah and Mark. I hope you don't mind me hijacking your thread  ;D

Offline Mark1976

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Re: 85 fz 750
« Reply #105 on: March 03, 2024, 05:51:44 AM »
Not at all...
Start with the end in mind...

Offline grcamna2

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Re: 85 fz 750
« Reply #106 on: March 03, 2024, 10:24:40 AM »
How strong is the clutch and trans. in an FZ750 ?
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Offline Leino

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Re: 85 fz 750
« Reply #107 on: March 05, 2024, 11:18:16 AM »
How strong is the clutch and trans. in an FZ750 ?
We have had zero issues with the transmission, clutch was slipping but EBC aramid plates and stiffer springs cured it.

Offline Leino

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Re: 85 fz 750
« Reply #108 on: March 12, 2024, 09:50:11 PM »
Slightly shorter rods and lower pistons + untouched cylinders. I had the cylinders decked 0,4mm so that's about... you do the math, I'm into metric system  ;D If I use the stock base gasket, squish is about 1,2mm and without it 1,0mm so right where I wanted it. 77mm bore and high revving engine with Imatra in mind... better stay on the safe side.
Some of you might even know what I'm talking about when I mention Imatra (Mike? ;D )

Next step is to have the valve pockets match the head.

I also had to make some room in the cases for rod bolt nuts as they are the other way around. FZ and FZR have them upside down so there isn't much room left anywhere. A bit of grinding and rum did the job.

Offline Leino

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Re: 85 fz 750
« Reply #109 on: March 12, 2024, 09:57:26 PM »
Forgot to mention I did a little port matching and seat blending (I think that's the right term) as they were far from being centered in the ports. I hope I didn't mess the head up too bad  ;D

Offline RAFster122s

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Re: 85 fz 750
« Reply #110 on: April 14, 2024, 03:01:19 AM »
Any updates?
David- back in the desert SW!

Offline Leino

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Re: 85 fz 750
« Reply #111 on: April 15, 2024, 01:48:22 AM »
Any updates?
Problems with valves, let you know more when I solve it.

Offline Leino

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Re: 85 fz 750
« Reply #112 on: April 29, 2024, 11:49:32 AM »
Valve problems solved but our daily driver developed a bad smoking habit so FZ was pushed forward a bit.

Offline Leino

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Re: 85 fz 750
« Reply #113 on: May 08, 2024, 09:59:37 AM »
Engine back in the chassis. Hoping to get some dyno runs in a couple of weeks.

Offline Kelly E

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Re: 85 fz 750
« Reply #114 on: May 08, 2024, 08:45:29 PM »
Engine back in the chassis. Hoping to get some dyno runs in a couple of weeks.

Cool, how long before you get to take it out on some real runs? 8)
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Offline Leino

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Re: 85 fz 750
« Reply #115 on: May 09, 2024, 09:54:33 PM »
That's up to the owner but he is aiming to get on the dyno in a week or so and if all goes well the new rider for the bike will test it asap.
Will post pics and results.

Offline Leino

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Re: 85 fz 750
« Reply #116 on: May 13, 2024, 10:31:53 AM »
I heard it running today... lovely.

Offline grcamna2

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Re: 85 fz 750
« Reply #117 on: May 13, 2024, 08:30:53 PM »
I heard it running today... lovely.

 ;) :)
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
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Do your BEST...nobody can take that away from you.

Offline Leino

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Re: 85 fz 750
« Reply #118 on: May 14, 2024, 09:50:30 PM »
If work allows I'll try to shoot a video from the dyno and post it here. Hoping to see 130rwhp, we have numerous dyno runs with different engine versions and carb setups on this particular dyno so it's nice to compare stock numbers to 911 and 911 to 961 engines.

Offline grcamna2

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Re: 85 fz 750
« Reply #119 on: May 14, 2024, 10:45:36 PM »
I'd like to see a picture of the full bike/suspension also.  :)
Drag bike or track/road ?
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline Leino

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Re: 85 fz 750
« Reply #120 on: May 15, 2024, 01:55:54 AM »
I'd like to see a picture of the full bike/suspension also.  :)
Drag bike or track/road ?
Classic road racing, F1 Nordic cup.


Offline Leino

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Re: 85 fz 750
« Reply #122 on: July 25, 2024, 10:47:19 AM »
A short video of the FZ warming up.

Offline grcamna2

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75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.