Topic: IDK Numero Dos - 1975 Honda CB400F

[minimo]

It'll take me a while to figure out an appropriate look and size.

Thanks, y'all!

Photo filters make the Rustoleum self-etching primer look a bit olive. I do kinda like this look too but I'm going all black on this build


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[USMC5811]

It'll take me a while to figure out an appropriate look and size.

Could always make them look like tiny boob imprints


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[MoMo]

now glue some glass eyes like franks..inn the Deep bumps
..but then you are back at the problem...it hits in the eyes

awesome idea      

[minimo]

Mesmerizing time lapse of a Kawasaki deconstruction
https://www.facebook.com/Partzilla/videos/1103167609802210/


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[RAFster122s]

Deconstruction by crash is far more spectacular, except for the rider involved or the bike sponsor in the case of a race bike.

[minimo]

So again, lacking the guts to try and get the engine turned over as other areas of the bike seem more interesting to me...


I don't know. IDK.
It should be obvious to maybe some of you that I LOVE Home Depot and I seriously walk around there sometimes just to get ideas and the start on some concepts, but this... Flexible conduit? Well, I'm gonna give it a shot. This is actually a nod to some Australians, Salty Speed Co and their delicious rebuild of the same bike.

It is more a stylistic approach than a functional one, for sure. I do have both left/right control wire routed inside the clip-ons but for what it's worth... I'd be surprised to see if my headlight bucket is going to fit against the flex conduit, which I have bent to its max radius - I may need longer reaching brackets to make a decent fit of the headlight assembly.

Also had to fabricate a simple 3-way joint mounting bracket. I think I don't have the right 3-way joint but I think what I have will work. The mounting plate mounts to one of the lower triple clamp bolts and is pretty well hidden.

While I've come this far, I think I'm going to continue working on the front brake and then maybe call the front-end done; before I find some other distractions.


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[RAFster122s]

To me that looks like a common automotive store electrical wiring loom, not an electrical flexible conduit.  FWIW

[minimo]

To me that looks like a common automotive store electrical wiring loom, not an electrical flexible conduit.  FWIW

Right, RAF. I was aware of that from the start. I didn't want to totally bite them on that. Besides, to me, their black housing looks like it's kinda just jammed into the ends of those bars. At least mine are somewhat more secure FWIW 🤡

But we shall see. I may have to resort to some of the electrical wiring loom like they used because the flex conduit is maybe too beefy and makes installing the headlight bucket and the speedo a little challenging. But then again, I'm up for the challenge!


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[RAFster122s]

A few auto stereo shops or McMaster Carr would have a larger selection of options. If you machined a sleeve that would slide into the bar ends and redirect the wires down. It could be machined in two halves to make it a curved part.  It would take a bit of CNC work y,to make a pair.  It would be custom and unique. You could form the part so the conduit could be slipped inside it with a rubber gasket to provide a water resistant seal.  A butile o ring cord could be used to seal the halves when bolted together. With the clamping holes on the bottom for a socket head screw it would be less noticeable.  Make it from aluminum and anodize it or powder coat it and your conduit for a clean finish, but the powder may cause it to be more difficult to form, in that case it would be needed to be formed and held in the needed shape with a heavy wire when powder coated 
Just some thoughts if you wish to go that route or explore other options...

[calj737]

Try this approach:

[SOHC4 Cafe Racer Fan]

Try this approach:

Nice 👍🏻

[minimo]

Thanks for the tips, RAF.

I like that, calj. Looks like a fancy Nintendo joystick of some sort.


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[calj737]

That's the clutch side. The throttle side is the "joy stick" 

[SOHC4 Cafe Racer Fan]

The throttle side has the "fire" button, and the twist for fun throttle.

[minimo]

Feeling like such a newb, for the life of me I cannot figure out how I ever got the ramekin-looking rubber cup to fit into the master cylinder. It's like trying to fit a square peg into a circle!
I polished, cleaned and lubed the cylinder but the darn cup keeps flipping. It is cup opening on the spring-side, right? Certainly makes a better fit with cup opening up on he lever side...
any tricks here or keep fidgeting?



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[strynboen]

the "cup" goes the same vay as the one on the shaft...they both push fluid forvard

[minimo]

Right, and that is the cup's opened end in toward the spring... well, I guess I was maybe a little too rough with the figment and the cup now has a tear in it :-( I'm gonna step back from this m/c rebuild a bit


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[minimo]

Had to take a long break and now I'm back to blow off some steam (and some sparks).



No going back.


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[minimo]

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[SOHC4 Cafe Racer Fan]

The passenger pegs mounted on the swingarm -- is that stock?

[minimo]

The passenger pegs mounted on the swingarm -- is that stock?

Good question. That's how the bike came to me so IDK


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[SOHC4 Cafe Racer Fan]

The passenger pegs mounted on the swingarm -- is that stock?

Good question. That's how the bike came to me so IDK


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I just Google imaged it and, yes, that's a stock thing.  Bizarre!  I wonder why you'd want the passenger's legs moving around so much, especially when you could mount up the pegs to those loops aft of the rider's pegs.

[minimo]

Agreed, SOHC4 Cafe Racer Fan. Might make for a fun and jumpy ride though, no?

[MoMo]

The loop is only on the right side and serves as a bracket for the muffler.  Swing arm is only place for rider footpegs and whoever riders a 400f with a passenger anyway

[SOHC4 Cafe Racer Fan]

The loop is only on the right side and serves as a bracket for the muffler.  Swing arm is only place for rider footpegs and whoever riders a 400f with a passenger anyway

Not the smartest design.  FYI - in markets other than the US, people ride two-up on even smaller displacement bikes.