Author Topic: CB 550F Adventure Bike  (Read 24731 times)

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Offline MD

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CB 550F Adventure Bike
« on: October 11, 2015, 06:34:47 PM »
    I have decided rather than do a full restore, cafe racer, or rat.  I want to modify my 1975 550F into a long distance Adventure Bike.  In this effort I will be do some of the same mods done in the 80's before manufactures started producing touring bikes.  I purchased the bike in the late 80's.  The bike came with a fairing, luggage rack and mid size sissy bar with back rest. 

    I stopped riding the bike about 1993 and it sat for over 20 years.  This summer I pulled the bike out of the raspberries in June and spent until September getting it running and back on the road.  New seat cover, electronic ignition, new coils and lots of work on the carburetors.  The tank was in bad shape in 1993 and I tried doing a tank liner.  By time I got back to working on the bike, the tank finished rusting out.  I spent the summer and fall looking for a different tank.  I ordered a 5 gallon touring tank and mounted it on the luggage rack.  At the moment it is my only functioning gas tank.  I did find a replacement tank on e-bay finally.  This will give me about 9 gallons of fuel.

    When I first had the bike I would ride in the hills of Kentucky.  One of the roads had a ford on a small creek.  Though it is a street bike the 550 handled the crossing easily.  When I moved to Michigan, I started riding the bike on those scary gravel roads.  This fall I have been riding the bike on more gravel.  I am not planning on running the bike in sand dunes but I do know you can run it in loose sand if needed. 

     The fairing needs to be replaced.  It is cracked and the replacement windshield is too short.  It's style is close to a batwing with the addition of running/turn signal lights.  I like that it protects the hands. 

     I have purchased a crash bar.  It was an old stock item.  I need to lengthen  the lower mounting brackets to clear the exhaust.

     Another mod I want to add is saddle bags.  I do not want them to stick out any farther than the handle bars.

More to come.

-MD


1975 CB550F Super Sport;  Lake Superior Circle 1000, 45-90 Saddle 1000, All in Yooper 1000 and SS 2000 in 48 hrs:  1985 GL1200A, MN in State SS1K

Offline RRRToolSolutions

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Re: CB 550F Adventure Bike
« Reply #1 on: October 11, 2015, 09:00:15 PM »
Hi MD, I'm looking forward to reading more. Will you use the stock pipes or go for something offering more ground clearance? Will you add some off-roading capabilities such as tires and guards? I've got a new handlebar riser and dash system for vintage and dirt coming out very soon - perhaps we could work out some advertising photos discounts for you.

By the way, I've owned 2 CB500 Fours - both 1972 models. I love those bikes.

Don't forget - photos are everything! Best Regards, Gordon/RTS

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Offline MD

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Re: CB 550F Adventure Bike
« Reply #2 on: October 12, 2015, 05:17:23 PM »
Gordon,

The stock exhaust gave decent ground clearance.  Problem is that it had rusted at the collector and the connecting collar on the muffler.  I replaced it with a black MAC4to1.  These pipes do seem to be lower.  I'll have to be conscious of big rocks.  Living in the north woods there are plenty of forest service roads to explore.  The gravel and hard packed two tracks are what I want to drive over.  I have no interest in trying to drive though mud wallows created by ATVs, 4x4s, or moose. 

If all goes well tomorrow I will be dropping the bike off to get new tires & tubes installed.  After I get it back home I'll post some pictures.

-MD
1975 CB550F Super Sport;  Lake Superior Circle 1000, 45-90 Saddle 1000, All in Yooper 1000 and SS 2000 in 48 hrs:  1985 GL1200A, MN in State SS1K

Offline RRRToolSolutions

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Re: CB 550F Adventure Bike
« Reply #3 on: October 12, 2015, 09:39:32 PM »
Sounds good, looking forward to progress.
Kaws, Hondas, Yamahas, and Suzukis - especially Kaws

Offline MD

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Re: CB 550F Adventure Bike
« Reply #4 on: January 29, 2016, 07:20:30 PM »
It has been a while.  The bike now has new 70/30 tires and a new chain.  I decided to have a shop put these on.  I did not count on it taking from late October to December.  The day I drove it home was above freezing when I started riding but as I went through some higher elevations I hit black ice.  30mph never felt so fast as that ride.  Here is what the bike looks like now.



-MD
1975 CB550F Super Sport;  Lake Superior Circle 1000, 45-90 Saddle 1000, All in Yooper 1000 and SS 2000 in 48 hrs:  1985 GL1200A, MN in State SS1K

Offline andy750

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Re: CB 550F Adventure Bike
« Reply #5 on: January 30, 2016, 09:35:13 AM »
Just found this thread and great idea! I have tried to do something similar with my CB750 - I changed the 3.5 gallon tank to a 5 gallon tank (200+ mile range) and have used 80/20 tires to ride dirt and grave roads. The CB750 does remarkably well on fire roads and hard packed dirt. On more graded roads it would have issues. I am getting a bracket made for pelican cases or soft bags and a rack for the back. I did have a basic rack before with a pelican top box that worked great.

Gordon - great video on the bar risers - I like the adjustable nature of them for siting down/standing up. Will see if they will work with my current setup on my XR650L.

cheers
Andy

Current bikes
1. CB750K4: Long distance bike, 17 countries and counting...2001 - Trans-USA-Mexico, 2003 - European Tour, 2004 - SOHC Easy Rider Trip , 2008 - Adirondack Tour 2-up , 2013 - Tail of the Dragon Tour , 2017: 836 kit install and bottom end rebuild. And rebirth: http://forums.sohc4.net/index.php/topic,173213.msg2029836.html#msg2029836
2. CB750/810cc K2  - road racer with JMR worked head 71 hp
3. Yamaha Tenere T700 2022

Where did you go on your bike today? - http://forums.sohc4.net/index.php?topic=45183.2350

Offline Restoration Fan

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Re: CB 550F Adventure Bike
« Reply #6 on: January 31, 2016, 05:21:04 AM »
Is the tank on the rear of the seat an additional gas can?  Or a keg? 
Just saying...because a keg would probably make for a much more interesting evening if you're camping on a cross-country ride.
Ron

Stella - Logan's Senior Project    78 750K http://forums.sohc4.net/index.php?topic=141761.0

Logan's Reward - CB500 and CB550 Cafes    http://forums.sohc4.net/index.php/topic,147787.0.html

Offline grcamna2

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Re: CB 550F Adventure Bike
« Reply #7 on: January 31, 2016, 05:46:23 AM »
Cool bike.I wonder if any exhaust/header builder has ever considered building a dual exh. 'CL' style scrambler exhaust for a 4 cyl. bike?
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline strynboen

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Re: CB 550F Adventure Bike
« Reply #8 on: January 31, 2016, 06:40:03 AM »
better take a grinder and round the Sharp egdes at the vind screen....before you cut a arm or somthing more importment¨¨  off your body..2 minuts spend well...
i kan not speak english/but trying!!
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Offline andy750

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Re: CB 550F Adventure Bike
« Reply #9 on: January 31, 2016, 03:29:14 PM »
Cool bike.I wonder if any exhaust/header builder has ever considered building a dual exh. 'CL' style scrambler exhaust for a 4 cyl. bike?

This was done before for the CB750 by member kghost. Some pics if you search for them. Didnt see the bike run though but he had it on mock up.
Current bikes
1. CB750K4: Long distance bike, 17 countries and counting...2001 - Trans-USA-Mexico, 2003 - European Tour, 2004 - SOHC Easy Rider Trip , 2008 - Adirondack Tour 2-up , 2013 - Tail of the Dragon Tour , 2017: 836 kit install and bottom end rebuild. And rebirth: http://forums.sohc4.net/index.php/topic,173213.msg2029836.html#msg2029836
2. CB750/810cc K2  - road racer with JMR worked head 71 hp
3. Yamaha Tenere T700 2022

Where did you go on your bike today? - http://forums.sohc4.net/index.php?topic=45183.2350

Offline grcamna2

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Re: CB 550F Adventure Bike
« Reply #10 on: January 31, 2016, 04:13:18 PM »
Cool bike.I wonder if any exhaust/header builder has ever considered building a dual exh. 'CL' style scrambler exhaust for a 4 cyl. bike?

This was done before for the CB750 by member kghost. Some pics if you search for them. Didnt see the bike run though but he had it on mock up.

sounds great
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline MD

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Re: CB 550F Adventure Bike
« Reply #11 on: January 31, 2016, 05:22:30 PM »
better take a grinder and round the Sharp egdes at the vind screen....before you cut a arm or somthing more importment¨¨  off your body..2 minuts spend well...

The fairing has cracks and I want to replace it with a similar style (which will also mean a new windshield).  Does anyone know what brand of fairing this is?
1975 CB550F Super Sport;  Lake Superior Circle 1000, 45-90 Saddle 1000, All in Yooper 1000 and SS 2000 in 48 hrs:  1985 GL1200A, MN in State SS1K

Offline Stev-o

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Re: CB 550F Adventure Bike
« Reply #12 on: January 31, 2016, 05:48:51 PM »
Cool bike.I wonder if any exhaust/header builder has ever considered building a dual exh. 'CL' style scrambler exhaust for a 4 cyl. bike?

This was done before for the CB750 by member kghost. Some pics if you search for them. Didnt see the bike run though but he had it on mock up.

He recently sold all of his Texas bike stash to member Nobelhops. Wonder if it went with the sale?
'74 "Big Bang" Honda 750K [836].....'76 Honda 550F.....K3 Park Racer!......and a Bomber!............plus plus plus.........

Offline grcamna2

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Re: CB 550F Adventure Bike
« Reply #13 on: January 31, 2016, 07:53:19 PM »
Cool bike.I wonder if any exhaust/header builder has ever considered building a dual exh. 'CL' style scrambler exhaust for a 4 cyl. bike?

This was done before for the CB750 by member kghost. Some pics if you search for them. Didnt see the bike run though but he had it on mock up.

He recently sold all of his Texas bike stash to member Nobelhops. Wonder if it went with the sale?

I haven't been able to find the pics or posts of it,it'd be nice to see
75' CB400F/'bunch o' parts' & 81' CB125S modded to a 'CB200S'
  I love the small ones too !
Do your BEST...nobody can take that away from you.

Offline andy750

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Re: CB 550F Adventure Bike
« Reply #14 on: February 02, 2016, 05:48:11 PM »
better take a grinder and round the Sharp egdes at the vind screen....before you cut a arm or somthing more importment¨¨  off your body..2 minuts spend well...

The fairing has cracks and I want to replace it with a similar style (which will also mean a new windshield).  Does anyone know what brand of fairing this is?

Looks like it might be a Wixom fairing
Current bikes
1. CB750K4: Long distance bike, 17 countries and counting...2001 - Trans-USA-Mexico, 2003 - European Tour, 2004 - SOHC Easy Rider Trip , 2008 - Adirondack Tour 2-up , 2013 - Tail of the Dragon Tour , 2017: 836 kit install and bottom end rebuild. And rebirth: http://forums.sohc4.net/index.php/topic,173213.msg2029836.html#msg2029836
2. CB750/810cc K2  - road racer with JMR worked head 71 hp
3. Yamaha Tenere T700 2022

Where did you go on your bike today? - http://forums.sohc4.net/index.php?topic=45183.2350

Offline MD

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Re: CB 550F Adventure Bike
« Reply #15 on: February 07, 2016, 06:18:26 PM »
Andy750,

Thanks for the suggestion.  Now I just got to find one.

-MD
1975 CB550F Super Sport;  Lake Superior Circle 1000, 45-90 Saddle 1000, All in Yooper 1000 and SS 2000 in 48 hrs:  1985 GL1200A, MN in State SS1K

Offline MD

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Re: CB 550F Adventure Bike
« Reply #16 on: February 28, 2016, 06:05:19 PM »
A couple days of warm weather encouraged me to start working on the bike.  First step start the bike.  The bike turned over well in the 30+ degree weather but did not fire.  I stopped before totally killing the battery.  I was working on something else and thought I forgot to turn the gas off.  Went out to the trailer and found the gas shut off.   :-[ No gas no wonder the bike didn't start.  Turn the gas on, check the choke, use the kick start to save the battery.  Several kicks later bark and a few more the bike was running for the second time since December.  I let it run at 3000 rpms until the exhaust no longer was fogging and a little longer to recharge the battery.

The front brake is sticking.  I freed it up last year by loosening the caliper and moving the piston with the brake level and tightening the caliper.  I am going to get a rebuild kit.

-MD
1975 CB550F Super Sport;  Lake Superior Circle 1000, 45-90 Saddle 1000, All in Yooper 1000 and SS 2000 in 48 hrs:  1985 GL1200A, MN in State SS1K

Offline MD

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Re: CB 550F Adventure Bike
« Reply #17 on: March 14, 2016, 06:30:36 PM »
UPS brought several OEM parts today.  The first project was to replace the chain adjuster.  The old ones were frozen.  I had broken one of bolts 20 years ago.  A shop replaced the chain last fall but did not replace the broken adjuster.  With the adjusters fully engaged the chain still has 2" of play.  Time to order the next new tool and master links.

-MD
1975 CB550F Super Sport;  Lake Superior Circle 1000, 45-90 Saddle 1000, All in Yooper 1000 and SS 2000 in 48 hrs:  1985 GL1200A, MN in State SS1K

Offline Cougars750F0

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Re: CB 550F Adventure Bike
« Reply #18 on: March 14, 2016, 06:47:10 PM »
I have a nice vintage Wixom fairing with all the hardware if your interested. ;D
« Last Edit: March 14, 2016, 06:56:45 PM by Cougars750F0 »
1970 Honda / Yoshimura 810 with ported head, 1968  Honda CB450 5 speed European model, 1973  Triumph Bonneville 750 twin carburetor model, 1975 Honda 750F0 Super Sport, 1977 Honda 750A

Offline SOHC4 Cafe Racer Fan

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Re: CB 550F Adventure Bike
« Reply #19 on: March 14, 2016, 06:56:01 PM »
That's a whole lot of fairing going on.
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline Cougars750F0

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Re: CB 550F Adventure Bike
« Reply #20 on: March 14, 2016, 07:01:05 PM »
The  PO mounted to high on the bike so it looks larger and more ocward than it is  ;D ;D
« Last Edit: March 14, 2016, 07:05:01 PM by Cougars750F0 »
1970 Honda / Yoshimura 810 with ported head, 1968  Honda CB450 5 speed European model, 1973  Triumph Bonneville 750 twin carburetor model, 1975 Honda 750F0 Super Sport, 1977 Honda 750A

Offline riverfever

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Re: CB 550F Adventure Bike
« Reply #21 on: March 14, 2016, 07:04:44 PM »
That's a whole lot of fairing going on.

Sheeeet. That's bringing sexy back! I worked on a friend's 650 about a year before deciding to buy my project and it had one of those. That thing was crazy to ride. Even when it rained I could tuck in and stay dry.
http://forums.sohc4.net/index.php?topic=127186.0

"You wouldn't think that out here...a man could simply run clear...out of country but oh my...oh my...nothing but the light." -Ben Nichols

Offline riverfever

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Re: CB 550F Adventure Bike
« Reply #22 on: March 14, 2016, 07:11:19 PM »
I think this is a great idea MD. I love my 500/550 but living up here where the air is so thin I don't think it would be very practical but I hope to find out this summer. I'm in.
http://forums.sohc4.net/index.php?topic=127186.0

"You wouldn't think that out here...a man could simply run clear...out of country but oh my...oh my...nothing but the light." -Ben Nichols

Offline SOHC4 Cafe Racer Fan

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Re: CB 550F Adventure Bike
« Reply #23 on: March 14, 2016, 07:30:03 PM »
It's funny how certain design styles come and go. I remember thinking how cool a Vetter fairing looked when I was a kid.  Now, it makes me think of Purple Rain. 

I always liked the smaller bikini fairing of the GPz bikes, too -- and still do.
1975 CB550K1 "Blue" Stockish Restomod (http://forums.sohc4.net/index.php?topic=135005.0)
1975 CB550F1 frame/CB650 engine hybrid "The Hot Mess" (http://forums.sohc4.net/index.php/topic,150220.0.html)
2008 Triumph Thruxton (http://forums.sohc4.net/index.php/topic,190956.0.html)
2014 MV Agusta Brutale Dragster 800
2015 Yamaha FZ-09 (http://forums.sohc4.net/index.php/topic,186861.0.html)

"There are some things nobody needs in this world, and a bright-red, hunch-back, warp-speed 900cc cafe racer is one of them — but I want one anyway, and on some days I actually believe I need one.... Being shot out of a cannon will always be better than being squeezed out of a tube. That is why God made fast motorcycles, Bubba." Hunter S. Thompson, Song of the Sausage Creature, Cycle World, March 1995.  (http://www.latexnet.org/~csmith/sausage.html and https://magazine.cycleworld.com/article/1995/3/1/song-of-the-sausage-creature)

Sold/Emeritus
1973 CB750K2 "Bionic Mongrel" (http://forums.sohc4.net/index.php?topic=132734.0) - Sold
1977 CB750K7 "Nine Lives" Restomod (http://forums.sohc4.net/index.php?topic=50490.0) - Sold
2005 RVT1000RR RC51-SP2 "El Diablo" - Sold
2016+ Triumph Thruxton 1200 R (http://forums.sohc4.net/index.php/topic,170198.0.html) - Sold

Offline MD

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Re: CB 550F Adventure Bike
« Reply #24 on: March 15, 2016, 02:53:37 PM »
I have changed my mind on the fairing.  I ordered front turn signal post that were removed when the fairing went on.  I am looking at putting a slipstream windshield on instead.

-MD

PS. Cold weather has returned, snow tonight and Wednesday.
1975 CB550F Super Sport;  Lake Superior Circle 1000, 45-90 Saddle 1000, All in Yooper 1000 and SS 2000 in 48 hrs:  1985 GL1200A, MN in State SS1K