Author Topic: CB550 Cafe Interceptor - Gentleman's Roadster (Read 349319 times)

FunJimmy · « **Reply #625 on:** December 29, 2015, 09:12:58 PM »

Killing the winter blues with a little tinkering in the lab.

I found this cool Lucas style headlight which will provide a bit more room for wiring but needs longer fork ears. Will have to make some nice aluminum parts this week.

FunJimmy · « **Reply #626 on:** December 30, 2015, 12:55:00 PM »

Nothing says "Committed" like cutting welded headlight mounts.
The weld penetration is amazing.
Not a single void even after milling one side flush.
These are going to be excellent mount tabs.

akabek · « **Reply #627 on:** December 30, 2015, 01:03:32 PM »

Is there more going on than you are letting on? One pic shows no engine and a different front end compared to the second pic??

FunJimmy · « **Reply #628 on:** December 30, 2015, 01:53:49 PM »

Quote from: akabek on December 30, 2015, 01:03:32 PM

Is there more going on than you are letting on? One pic shows no engine and a different front end compared to the second pic??

No, just an old photo of the mounts prior to cutting.
Same triples (pre-anodize) and clip-ons too.

Designing new (bolt on) headlight ears.

FunJimmy · « **Reply #629 on:** January 01, 2016, 10:39:04 PM »

Found these amazingly small but super bright (200+ lumen) flush mount LED signals.
Going to mount them on the top side of the fork ears. Half way between the headlight and forks.

seanbarney41 · « **Reply #630 on:** January 01, 2016, 10:49:48 PM »

Quote from: FunJimmy on January 01, 2016, 10:39:04 PM

Found these amazingly small but super bright (200+ lumen) flush mount LED signals.
Going to mount them on the top side of the fork ears. Half way between the headlight and forks.

those look sweet...where did you get 'em?

FunJimmy · « **Reply #631 on:** January 02, 2016, 08:41:02 PM »

Plucking away!
Waiting on the signals to arrive.

HondaMan · « **Reply #632 on:** January 02, 2016, 10:11:49 PM »

Quote from: FunJimmy on January 02, 2016, 08:41:02 PM

Plucking away!
Waiting on the signals to arrive.

Such beautiful work!

Do I see an opportunity? Those long, blank sides of the headlight ears seem to be asking for something...like maybe engraving? Holes? Starship ID logo? Anti-traffic mortar mounts?

tweakin · « **Reply #633 on:** January 03, 2016, 06:21:42 AM »

looks great Jim. Look forward to the finished product.

Stev-o · « **Reply #634 on:** January 03, 2016, 09:35:57 AM »

Quote from: HondaMan on January 02, 2016, 10:11:49 PM

Quote from: FunJimmy on January 02, 2016, 08:41:02 PM
Plucking away!
Waiting on the signals to arrive.

Those long, blank sides of the headlight ears seem to be asking for something...like maybe engraving?

Isnt that where the winkers will go?

SOHC4 Cafe Racer Fan · « **Reply #635 on:** January 03, 2016, 10:42:18 AM »

Amazing work as always, Jim.

FunJimmy · « **Reply #636 on:** January 03, 2016, 04:41:39 PM »

7" Lucas headlight with Watson Design flush mount LED signals.

Stev-o · « **Reply #637 on:** January 04, 2016, 08:17:06 AM »

I suggest in the center, the R one looks good.

Trad · « **Reply #638 on:** January 04, 2016, 08:47:21 AM »

Nice work on those! I would put the turns in the centre of the two bolts closest to the fork tube, then centre to the top edge. That's just one Mans opinion though.

akabek · « **Reply #639 on:** January 04, 2016, 08:51:09 AM »

It is hard to tell in the pic but will the lights be visible with the vehicle in front of you?

akabek · « **Reply #640 on:** January 04, 2016, 12:53:58 PM »

Nice and sleek. I like that they are out of the way. As long as they are super bright during the day then it almost doesn't matter where you put them on the bracket.

SOHC4 Cafe Racer Fan · « **Reply #641 on:** January 04, 2016, 06:34:54 PM »

Nice. Visible from the side too.

RAFster122s · « **Reply #642 on:** January 04, 2016, 09:22:35 PM »

I would ensure they are easily higher than the dome of the bolt ahead. As long as 200+lumens is always brighter than your headlight they will be visible past the corona of the headlamp. Not an issue I am guessing. 60w house lightbulbs are like 530 lumens for old incadescent.
Clean and tidy top-shelf work as always Jimmy!
Happy New Year!

754 · « **Reply #643 on:** January 04, 2016, 11:21:03 PM »

I am thinking... Put it at the back close to or covering top bolt...
Then mill out most of the lite bracket...half thickness of material...leaving about 5/8 wide of full thickness around the edges and bolt holes.... When that is done paint the thinner part red..same as headlite shell.
If you cant visualize it..sorta like that cut thinner part of the brake handle..but way bigger.

akabek · « **Reply #644 on:** January 05, 2016, 09:36:56 AM »

Quote from: FunJimmy on January 05, 2016, 09:31:01 AM

Great suggestion Frank. Just what I was looking for.
I hadn't considered covering the top bolt but that might be the ticket.
I'd considered milling as suggested and inlaying a carbon fibre insert but I don't have the equiptment and skill to mill the front. Do you have access to your milling machine?

Nice segway Jimmy from a compliment to I need your services. That my folks is how it is done. Now why does it not work with my wife??

akabek · « **Reply #645 on:** January 05, 2016, 10:55:17 AM »

You have a point there.

754 · « **Reply #646 on:** January 05, 2016, 12:40:00 PM »

I have one i can use part time, and my rotary table is there..
Its across town and hard to get out there for me right now,been snowing lots, roads are crap.
When are you up next... Bet you would enjoy visiting "that place" while we futz about on your parts...
That may work..

RAFster122s · « **Reply #647 on:** January 05, 2016, 05:01:59 PM »

We get to see that on TV about one of the Wrecker service companies that keep that highway cleared of wrecks of the big commercial stuff. Interesting show and nice scenery. Hi Frank! Great to hear ya got milling available, how about lathe?
David

754 · « **Reply #648 on:** January 06, 2016, 03:35:59 PM »

My lathe is up and running, sitting between two milling machines.. That i get to use a bit..
Not close to home, been bad weather so I have not been out there much.. Soon..

Pan1cReaper · « **Reply #649 on:** January 08, 2016, 02:51:18 PM »

Those turn signals are awesome! If mine was more modern looking I would throw those on there for sure. This is one of my favorite 550s for sure.

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Author Topic: CB550 Cafe Interceptor - Gentleman's Roadster (Read 349319 times)